Product Description
The Best Quality T Series 2:1 3:1 Ratio Spiral Bevel Vertical Gear Reducer
Description: T Series Spiral Bevel Gear Units
P: 0.018-96kW
T2N: 11~-607N. M
Mounting type: Foot mounted,
T series spiral bevel gearbox overview:
(1)T series spiral bevel gearbox with various types are standardized, all ratios of 1:1, 1.5 :1, 2:1, 2.5:1, 3:1, 4:1 and 5:1 are actual ones. Average efficiency is 98%.
(2) There are single horizontal shaft, double horizontal shafts, single longitudinal shaft, double longitudinal shafts to choose.
(3)Spiral bevel gear can rotate in both directions and transmit smoothly, low noise, light vibration, high performance.
(4) If ratio is not 1:1,output will be reduced when the longitudinal shaft input and the horizontal shaft output; output will be increased when the horizontal shaft input and the longitudinal shaft output.
Description: T Series Spiral Bevel Gear Units
P: 0.018-96kW
T2N: 11~-607N. M
Mounting type: Foot mounted,
T series spiral bevel gearbox overview:
(1)T series spiral bevel gearbox with various types are standardized, all ratios of 1:1, 1.5 :1, 2:1, 2.5:1, 3:1, 4:1 and 5:1 are actual ones. Average efficiency is 98%.
(2) There are single horizontal shaft, double horizontal shafts, single longitudinal shaft, double longitudinal shafts to choose.
(3)Spiral bevel gear can rotate in both directions and transmit smoothly, low noise, light vibration, high performance.
(4) If ratio is not 1:1,output will be reduced when the longitudinal shaft input and the horizontal shaft output; output will be increased when the horizontal shaft input and the longitudinal shaft output.
Rated Power | 0.015KW~96KW |
Rated Torque | 11N.m~607N.m |
Gear Arrangement | Spiral bevel gears |
Housing | Casting iron |
Ratio | i=1, 1.5, 2, 2.5, 3 |
Installation Form | Horizontal Foot Mounted |
1.different type has different torque and mounting position.there are 1 input shaft,two input shafts,unilateral output shaft and double side output shaft.
2.sprial bevel gear can rotate in both directions and transmit smoothly,low noise,light vibration,high 3.performance,if ration is not 1:1,if input speed on single-extendalbe shaft,out put speed will be reduced;if input speed on double-exfendable shaft ,output speed will be reduced.
Product Pictures:
Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.
Customer visiting:
FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
Welcome to contact us for more detail information and inquiry.
If you have specific parameters and requirement for our gearbox, customization is available. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Right Angle |
Gear Shape: | Bevel Gear |
Step: | Double-Step |
Samples: |
US$ 45/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What are the considerations for choosing the appropriate lubrication for gear reducers?
Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:
1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication's viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.
2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication's ability to maintain a consistent and protective film between gear surfaces.
3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.
4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.
5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.
6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.
7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.
8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.
9. Manufacturer Recommendations: Follow the manufacturer's recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.
10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.
By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.
What role do gear ratios play in optimizing the performance of gear reducers?
Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.
1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).
2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.
3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.
4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.
When selecting gear ratios for a gear reducer, it's important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2024-01-03
China supplier Large Gear Reducer Used in The Cement and Minerals Industries wholesaler
Product Description
Large Gear Reducer Used In The Cement And Minerals Industries
WE OFFER THE PLANET GEAR REDUCER
Since the 1970s we has introduced a variety of Gear reducers' package design,manufacturing,installation and maintenance technology from Germany RENK company, Denmark F.L.SMIDTH and France CITROEN,we also absorb the advanced technology from SIEMAG,MAAG,DANIELT,KHI.The above advanced technology and new technology are increased into product design and development and research forming our own intellectual property to develop a number of technical products with its own characteristic, such as 2000kW planetary reducer;max 4*5000kN ship lift reducer;cement mill with China's first MB25 hard tooth surface,large torque,multi-point engagement,dual splitter edge gear;and KF300 reducer with the largest Φ1100mm piercing mill in China,its rated output torque is 3000kN.m,actual up to 4500kN.m.The reducer developed by our institute has characteristics of high power and low-speed overload.
Applications:
Our gear reducer are applied in the cement and minerals industries etc.
Mining, lifting equipment series planetary gear reducer,series parallel shaft cylindrical gear,series cone--cylindrical gear reducer and reducer for crusher
Reducer for building materials equipment series and a variety of large gear ring with diameter up to 10m
Reducer for metallurgical equipment are:750,850 herringbone gear stand,series drawing machine reducer,HangZhou Iron and Steel,HangZhou Iron and Steel, HangZhou Steel and other steel companies series joint gearbox,and 30t,50t converter tilting devices
Planetary gear reducer for sugar equipment and series parallel shaft cylindrical gear reducer
Reducer for power generation and coal grinding equipment series, and 200~2000kW series planetary gear speed increaser
Parallel shaft cylindrical gear reducer for lifting and transport equipment
Reducer for power generation and coal grinding equipment series, and 200~2000kW series planetary gear speed increaser
Planetary gear reducer for generic equipment and parallel shaft cylindrical gear reducer
Cement production line mill gear is a typical high-power,low-speed overload gear.It can also be used for working conditions similar to mechanical transmission, the transmission's revolutions is not more than 1000r/min,ambient temperature within range of -10~+5ºC(when temperatures is below -5ºC or above +30ºC,the lubricating oil is attached to a heating or cooling device),the device can be used for CHINAMFG and reverse operation.
Mill drive selection table matched with mill
Power (kw) | The main reducer | The coupling | Coupling device | Drive slowly | Thin oil lubrication station | |||||||||
ZJA type | The JGF type | MGF type | MB type | KL type | ML type | GCZ type | TLL type | ZL type | MJ type | MJW type | ||||
1 | 630 | ZJA1250 | KL1 | ML1 | GCZ1 | GICLA1 | MJ1 | MJW1 | KXH-63 | |||||
2 | 800 | ZJA1400 | MGF80 | KL2 | ML2 | GCZ2 | GICLA2 | KXH-100 | ||||||
3 | 1000 | ZJA1600 | MGF100 | KL3 | ML3 | GCZ3 | GICLA3 | MJ2 | KXH-125 | |||||
4 | 1250 | ZJA1820 | MGF125 | KL4 | ML4 | GCZ4 | GICLA4 | KXH-160 | ||||||
5 | 1600 | ZJA2060 | MGF160 | KL5 | ML5 | GCZ5 | GICLA5 | MJ3 | MJW2 | KXH-200 | ||||
6 | 2000 | ZJA2240 | MGF200 | KL6 | ML6 | GCZ6 | GICLA6 | XHZ-315LK | ||||||
JGF200 | TLL3 | MLK6 | XHZ-315LK | |||||||||||
MB22 | ZL12 | XHZ-315LK | ||||||||||||
7 | 2500 | ZJA2560 | MGF250 | KL7 | ML7 | GCZ7 | GICLA7 | MJ4 | MJW3 | XHZ-350LK | ||||
JGF250 | TLL4 | MILK7 | MJ4 | XHZ-350LK | ||||||||||
MB25 | ZL13 | MJ3 | XHZ-315LK | |||||||||||
8 | 2800 | ZJA2560 | MGF280 | KL7 | ML7 | GCZ7 | GICLA7 | MJ4 | MJ23 | XHZ-350LK | ||||
JGF280 | TLL4 | MILK7 | MJ4 | XHZ-350LK | ||||||||||
MB25 | MJ3 | XHZ-315LK | ||||||||||||
9 | 3200 | JGF320 | GCZ8 | TLL5 | MILK8 | MJ4 | XHZ-400LK | |||||||
MB25A | ZL13 | MJ3 | XHZ-350LK | |||||||||||
10 | 3550 | ZJA2800 | MGF355 | KL8 | ML8 | GCZ8 | GICLA8 | MJ4 | MJW4 | XHZ-400LK | ||||
JGF355 | TLL5 | MILK8 | XHZ-400LK | |||||||||||
MB26 | ZL14 | XHZ-350LK | ||||||||||||
11 | 4000 | JGF400 | GCZ9 | MILK9 | MJ5 | XHZ-400LK | ||||||||
MB26 | ZL14 | MJ4 | XHZ-350LK | |||||||||||
12 | 4500 | MGF450 | KL9 | ML9 | GCZ9 | GICLA9 | MJ5 | MJW5 | XHZ-500LK | |||||
MB28 | MJ5 | XHZ-400LK |
Application: | Motor, Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | as Your Requirement |
Customization: |
Available
| Customized Request |
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Can gear reducers be customized for specific industrial needs and requirements?
Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:
1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.
2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.
3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application's operational requirements.
4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.
5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.
6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment's design.
7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.
8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.
By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer's guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer's specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2023-12-12