Product Description
Model:XW6 electric operated worm gearbox
| Model | Electric Output Torque N·m | Ratio | Electric Input Torque N·m | Input Flange ISO5210-2001 | Standard Base Output Flange | Thickened Base Output Flange | Maximum Stem Diameter mm | Input Shaft Diametermm | APPROX. Weight kg |
| XW3 | 800 | 58 | 46 | F10/F14 | F12 | F10/F12/F14 | 43 | 15 | 15 |
| XW4 | 1700 | 68 | 83 | F10/F14 | F14 | F12/F14/F16 | 52 | 20 | 23 |
| XW5 | 3000 | 67 | 149 | F10/F14/F16 | F16 | F14/F16/F25 | 76 | 20 | 50 |
| XW6 | 7000 | 69 | 338 | F14/F16 | F25 | F16/F25/F30 | 87 | 30 | 83 |
| XW7 | 16000 | 60 | 889 | F14/F16/F25 | F25/F30 | F35 | 120 | 30 | 144 |
| XW8 | 28000 | 60 | 1556 | F14/F16/F25 | F25/F30/F35 | F40 | 153 | 35 | 254 |
| XW9 | 40000 | 60 | 2222 | F14/F16/F25 | F30/F35 | F40/F48 | 170 | 40 | 327 |
| XW10 | 65000 | 60 | 3611 | F16/F25/F30 | F35/F40 | F48 | 190 | 50 | 493 |
Introduction
XBURS XW series Part-turn Worm Gearbox is precison device(rotary) with high quality and safety,intended to reduce the speed and increase thetorque. It is easy to process axis hole and key groove because of the removable sleeve.
Characters
1.Totally enclosed gearing
2.Grease filled for longer life
3.Comprehensive gear ratios for different
applications
4.Removable output sleeve
5.Optional travelling sleeve
6.Adjustable stopper (± 5°)
7.Optional flange to suit for different type of valve
Application
XW series part-turn worm gearboxes are used for manual and electric (electric actuator) applications of ball valves,butterfly valves, plug valves and dampers.
Operating Environment
XW series part-turn worm gearboxes are with good mechnical quality and steady operating performance which apply to deal with variety climate and temperature. We strive to develop RW series worm gear operator to meet higher demands.
Enclosure: IP67
Working Temperature: Form-20ºCto120ºC(-4ºFto248ºF)
Painting: Silver grey (customization)
Connect With Valve
The flange connecting to valve is according to ENISO5210 or DIN3210 (Customization)
Main Products
Worm gearbox, bevel gearbox, valve gear box,worm gear operator, worm gear actuator, valve worm gear, valve gear operator, valve gear actuator, valve actuator.
Gear Operator, Valve Gearbox, Bevel Gearbox, Gearbox, Speed Reducer, Multi-Turn Bevel Gearbox, Bevel Gearbox Supplier, High Quality Bevel Gearbox, Gearbox manufacturer
(XW7-R67M)
| Application: | Industry |
|---|---|
| Type: | Worm and Wormwheel |
| Painting/Coating: | Silver Grey or Customization |
| Manipulate Way: | Electric Operated |
| Material: | Cast Iron |
| Working Temperature: | -20 to 120 Degrees Celsius |
| Customization: |
Available
| Customized Request |
|---|
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer's guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer's recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
How to Calculate the Input and Output Speeds of a Worm Gearbox?
Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here's how you can calculate these speeds:
- Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
- Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:
N2 = N1 / (Z1 * i)
Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)
It's important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It's used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It's used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It's suitable for applications requiring precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It's used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It's utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It's commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2023-09-15