Product Description
ZD 80mm Low Backlash High Precision Planetary Gear Box For Servo Motor
Detailed Photos
Related Gearbox
Product Description
ZDE | Round mounting flange |
ZDWE | Right angle input round mounting flange |
ZDF | Square mounting flange |
ZDWF | Right angle input square mounting flange |
ZDS | High stiffness series |
Gear Ratio: | |
Single stage | 3, 4, 5, 8, 10 |
Two stages | 9, 12, 15, 16, 20, 25, 32, 40, 64 |
Three stages | 60, 80, 100, 120, 160, 200, 256, 320, 512 |
Product Parameters
SPECIFICATIONS | STAGE | RATIO | 40 | 60 | 80 | 120 | 160 | |
RATED OUTPUT TORQUE | N.M | 1 | 3 | 4.5 | 12 | 40 | 80 | 400 |
4 | 6 | 16 | 50 | 110 | 450 | |||
5 | 6 | 16 | 50 | 110 | 450 | |||
8 | 5 | 15 | 45 | 100 | 400 | |||
10 | 4 | 12 | 40 | 80 | 305 | |||
2 | 9 | - | 40 | 100 | 210 | - | ||
12 | 16.5 | 40 | 100 | 210 | 700 | |||
15 | 16.5 | 40 | 100 | 210 | 700 | |||
16 | 20 | 44 | 120 | 260 | 800 | |||
20 | 20 | 44 | 120 | 260 | 800 | |||
25 | 18 | 40 | 110 | 230 | 700 | |||
32 | 20 | 44 | 120 | 260 | 800 | |||
40 | 18 | 40 | 110 | 230 | 700 | |||
64 | 7.5 | 18 | 45 | 100 | 400 | |||
3 | 60 | 16.5 | 40 | 100 | 210 | - | ||
80 | 20 | 44 | 120 | 260 | - | |||
100 | 20 | 44 | 120 | 260 | - | |||
120 | 16.5 | 40 | 100 | 210 | - | |||
160 | 20 | 44 | 120 | 260 | - | |||
200 | 18 | 40 | 110 | 230 | - | |||
256 | 20 | 44 | 120 | 260 | - | |||
320 | 18 | 40 | 110 | 230 | - | |||
512 | 7.5 | 18 | 45 | 100 | - | |||
Scram Torque | N.m | 1,2,3 | 3-512 | 2 times of rated torque | ||||
Rated speed | rpm | 1,2 | 3-512 | 3000 | 3000 | 3000 | 3000 | 3000 |
Max speed | rpm | 1,2 | 3-100 | 4500 | 4500 | 4500 | 4500 | 4500 |
Backlash | arcmin | 1 | <12 | <8 | <8 | <8 | <8 | |
2 | <15 | <12 | <12 | <12 | <12 | |||
3 | <18 | <15 | <15 | <15 | <15 | |||
Torsional Rigidity | N.M/arcmin | 1,2,3 | 0.7 | 1.8 | 4.5 | 12 | 38 | |
Allow radial | N | 1,2,3 | 160 | 450 | 900 | 2100 | 6000 | |
Allow axial | N | 1,2,3 | 80 | 225 | 450 | 1050 | 3000 | |
Efficiency η | % | 1 | ≥96% | |||||
2 | ≥94% | |||||||
3 | ≥90% | |||||||
life | hr | 1,2,3 | 20000 | |||||
Weight | kg | 1 | 0.4 | 0.9 | 2.1 | 6 | 18 | |
2 | 0.5 | 1.1 | 2.6 | 8 | 22 | |||
3 | 0.6 | 1.3 | 3.1 | 9.5 | - | |||
Temperature | ºC | 1,2 | 3-100 | -25ºC~+90ºC | ||||
Lubrication | 1,2,3 | SYNTHETIC LUBRICATING GREASE | ||||||
Protection Grade | 1,2,3 | IP 54 | ||||||
Assembly | Easy and simple | |||||||
Noise( L=1M) | dB(A) | 1,2 | ≤55 | ≤58 | ≤60 | ≤65 | ≤70 |
Please ask us for details. And if you have any customer-made project, you can also feel free to send us by email. Thanks.
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Company Profile
FAQ
Q: What're your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What's your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Application: | Industrial |
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Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes
Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:
1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.
2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.
3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.
4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.
5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor's output, compensating for any inherent backlash and ensuring precise positioning.
6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.
7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system's ability to maintain precise positioning.
Servo gearboxes' ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.
Disadvantages and Limitations of Using Servo Gear Systems
Servo gear systems offer numerous benefits for precise motion control, but they also come with certain disadvantages and limitations:
1. Cost: Servo gear systems can be more expensive than traditional gearbox solutions. The combination of high-precision components, advanced electronics, and closed-loop control mechanisms can result in higher upfront costs.
2. Complexity: Servo gear systems are complex, requiring expertise in programming, tuning, and integrating the components. Setting up and fine-tuning the system can be time-consuming, especially for applications with intricate motion profiles.
3. Maintenance: The complex nature of servo gear systems can lead to increased maintenance requirements. Regular maintenance, including calibration and monitoring of sensors, is essential to ensure optimal performance and accuracy.
4. Sensitivity to Environmental Factors: Servo systems can be sensitive to environmental conditions such as temperature, humidity, and vibration. Extreme variations in these factors can impact the system's performance and accuracy.
5. Power Consumption: Servo systems can consume more power compared to other motion control solutions. This is due to the continuous monitoring, feedback processing, and control algorithms that are essential for precise motion control.
6. Size and Weight: In some cases, servo gear systems can be larger and heavier than traditional gearbox setups, which can impact the overall design and space requirements of the machinery or equipment.
7. Overkill for Some Applications: Not all applications require the high precision and capabilities offered by servo gear systems. In simpler applications, the added complexity and cost may not be justified.
8. Compatibility Challenges: Integrating servo gear systems with existing equipment or machinery can be challenging, especially if the components are not designed to work together seamlessly.
While servo gear systems provide exceptional precision and control, it's important to carefully evaluate the specific requirements of the application and consider the associated disadvantages and limitations before choosing this solution.
Servo Gearboxes vs. Standard Gearboxes in Industrial Applications
Servo gearboxes and standard gearboxes serve distinct roles in industrial applications. Here's how they differ:
Precision Control: Servo gearboxes are specifically designed for precise motion control in applications that require accurate speed and position control. Standard gearboxes, while also providing speed reduction or torque multiplication, may not offer the same level of precision.
Backlash: Servo gearboxes are designed to minimize backlash, which is crucial for applications where even slight lost motion is unacceptable. Standard gearboxes may have higher levels of backlash due to their broader design scope.
Dynamic Response: Servo gearboxes excel in dynamic response, enabling quick changes in speed and direction with minimal overshoot. Standard gearboxes may not offer the same level of responsiveness.
High Efficiency: Servo gearboxes are optimized for efficiency to ensure precise power transmission. Standard gearboxes may prioritize other factors like cost or load capacity.
Positioning Accuracy: Servo gearboxes are essential for achieving high positioning accuracy in applications such as robotics and CNC machines. Standard gearboxes might not meet the same accuracy requirements.
Load Distribution: Servo gearboxes distribute loads evenly across gear teeth to enhance durability and minimize wear. Standard gearboxes might not have the same load distribution capabilities.
Compact Design: Servo gearboxes are often designed with a compact form factor to fit within tight spaces. Standard gearboxes might be larger and less optimized for space constraints.
Customization: Servo gearboxes can be highly customizable in terms of size, reduction ratio, and mounting options. Standard gearboxes may offer fewer customization choices.
Application Focus: Servo gearboxes are intended for applications that demand precision and responsiveness, such as robotics, automation, and CNC machining. Standard gearboxes are used in a broader range of applications where precision might not be as critical.
In summary, servo gearboxes are specialized components tailored for high-precision motion control applications, while standard gearboxes serve a wider variety of industrial needs with a focus on durability, load handling, and basic speed reduction.
editor by CX 2023-11-15