Product Description
Sb121 Excavator Hydraulic Breaker Front Cylinder for Drilling CHINAMFG Tool Front Head
Product Description
| Product Parameters | XIHU (WEST LAKE) DIS.AN Hydraulic Breaker Hammer Front Head |
| Model No | SB121 |
| Part Name | Breaker Front Fead |
| MOQ | 1 Pieces |
| Warranty: | 3 Months / 6 Months |
| Condition: | 100% All New |
| Availability: | In Stock |
| Place of Origin | China (Mainland) |
| Port: | HangZhou or As Request |
| Delivery Methods: | DHL / FedEx / TNT / UPS / Air Shipping / Sea Shipping |
| Payment Methods: | Bank / Western Union / Paypal |
| Various models | |||
| SO0SAN | |||
| SB-10 | SB-50 | SB-100 | SB-151 |
| SH-35G | SQ-80 | SU+55 | ST200 |
| SB-20 | SB-60 | SB-120 | SB-152 |
| SH-40G | SQ-100 | SU+85 | ST300 |
| SB-30 | SB-70 | SB-121 | SB-160 |
| SH-200 | SQ-120 | SU+105 | ET200 |
| SB-35 | SB-80 | SB-130 | SB-162 |
| SH-400 | SQ-130 | SU+125 | ET300 |
| SB-40 | SB-81 | SB-140 | SB-202 |
| SH-700 | SQ-140 | SU+145 | SQ-60 |
| SB-43 | SB-81A | SB-145 | SH-18G |
| SQ-150 | SU+155 | SQ-70 | SQ-180 |
| SB-45 | SB-81N | SB-150 | SH-20G |
| SU+165 | |||
Detailed Photos
Our Product
| We Can Provide Following Hydraulic Breaker Parts (more than these) | ||||
| Hammer Parts | Main Body | Back Head | Charging Valve | Cylinder |
| Socket Plug | Piston | Adapter | Valve | Valve Plug |
| Front Head | Grease Nipple | Rod Pin | Stop Pin | Rubber Plug |
| Ring Bush | Thrust Bush | Upper Bush | Front Cover | Tool Bush |
| Rod Moil Point | Chisel | Washer | Through Bolt | Side Rod |
| Air Check Valve | Valve Adjuster | Accumulator | Accumulator Body | Accumulator Cover |
| Charging V/V | Diaphragm | Seal Kit | O-Ring Seal | Gas Seal |
| Buffer Seal | Dust Seal | U-Packing | Back-up ring | Side Bolt |
| Down Cushion | Tool Set | N2 Gas Charging Set | N2 Gas Cylinder | B-3way valve assy |
| Seal Retainer | Valve Sleeve | Front Head Pin | Lower Bush | Hex Nut |
| Socket Bolt | Step Seal | Upper Cushion | Rubber Pad | Shock Absorber |
| We Can Provide Following Hydraulic Breaker Models | |
| Kwanglim | SG200, SG300, SG350, SG400, SG600, SG800, SG1800, SG2000, SG2100, SG2500, |
| SG2800, SG3300, SG4000, SG1200 | |
| Montabert | M300, M600, M700, M900, XL1000, , XL1300, XL1600, XL1700, XL1900, , XL1700, XL2600 |
| SC28, BRP130, BRP140, BRP150, V32, V43, V45, V53, V55, V1200, v1600, V2500, | |
| BRH125, BRH270, BRH501, BRH570, BRH250, BRH625, BRH750, BRH1100 | |
| MSB | XIHU (WEST LAKE) DIS.20, XIHU (WEST LAKE) DIS.30, XIHU (WEST LAKE) DIS.40, XIHU (WEST LAKE) DIS.45, XIHU (WEST LAKE) DIS.50, XIHU (WEST LAKE) DIS.55, XIHU (WEST LAKE) DIS.80, XIHU (WEST LAKE) DIS.100, XIHU (WEST LAKE) DIS.120, |
| XIHU (WEST LAKE) DIS.200, XIHU (WEST LAKE) DIS.210, XIHU (WEST LAKE) DIS.250, XIHU (WEST LAKE) DIS.270, XIHU (WEST LAKE) DIS.300, XIHU (WEST LAKE) DIS.330, XIHU (WEST LAKE) DIS.430, XIHU (WEST LAKE) DIS.500, | |
| XIHU (WEST LAKE) DIS.180, MSB200, MSB220, MSB225, MSB250, MSB300, MSB400, MSB450, MSB500, | |
| MSB550, MSB600, MSB700, MSB800, MSB35AT, MSB900, MSB45AT | |
| NPK | GH2, GH3, GH4, GH6, GH7, GH9, GH10, GH12, GH15, GH18 |
| E203, E204, E205, E210A, E210C, E212, E213, E213A, E215, E216, E218, E220, E224, E225 | |
| H08X, H1XA, H2XA, H3XA, H4XE, H5X, H6XA, H7X, H8XA, H10X, H10XB, H11X, H12X, H15X, H16X, H18X, H20X, H25X | |
| Okada | UB8A2, UB11, UB11A2, OUB301, OUB301A, OUB302, OUB302A, OUB303, OUB303A, |
| OUB304, OUB305, OUB305A, OUB308, OUB310, TOP25A, TOP30, TOP45B, TOP60B, | |
| TOP100A, TOP250, TOP300, TOP400, UB5, UB7, UB8A2, UB14, UB17, OUB306, OUB309, | |
| OUB312, OUB312A, OUB312B, OUB316, OUB318, OUB512, TOP200, TOP205, TOP210 | |
| Rammer | S18, S21, S22, S23, S23N, S25, S25N, S26, S26N, S27, S29, S52, S54, S55, S56, S82, S83, |
| S84, S86, E63, E64, E65, E66, E66N, E68, G80, G80N, G88, G90, G100, G110, G120, G130, M14, M18 | |
After Sales Service
-Highest standard to suit western country operators' use
-ISO quality control manufacturing
-Free and efficient communication
-Quick and professional response
-Patient and responsible before-sale and after-sale services
-World class quality at affordable price
Factory
Company Profile
Certifications
FAQ
Q1. How many days for the delivery time ?
It is about 3-7 working days after the order confirmation.
Q2. What kind of payments you accept?
Now we accept T/T, L/C or Western Union, other terms also could be negotiated, Recommended Trade Assurance to guarantee buyer's property.
Q3. Are you able to manufacturing products according to customer's design?
Sure, we have made many special orders from oversea for 10 years since 2571. So we have enough ability to deal with any cases. OEM certificate is available to provided.
Q4. What's your advantages in the machinery manufacturing industry?
Fast delivery time, High quality products, Best customer service, Adopting the latest production technology.
Q5. Which countries have you been exported recently?
Canada, Australia, Peru, Egypt, Brazil, Mexico, South Africa, etc.
Q6. Are you sure that your product will fit my hydraulic breaker?
We have different brand hydraulic breaker cylinder .Show me your model number, and we can give you best match products.
Q7. How about the packing of the goods?
Standard export package, wood cases, or as customers' demands.
| After-sales Service: | Yes |
|---|---|
| Warranty: | 3-6months |
| Type: | Cylinder |
| Application: | Excavator Breaker Hammer |
| Certification: | CE, ISO9001: 2000 |
| Condition: | New |
| Samples: |
US$ 1300/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do hydraulic cylinders handle variations in temperature and harsh operating environments?
Hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating specific features and materials that ensure their durability, reliability, and performance. The ability of hydraulic cylinders to withstand extreme temperatures, corrosive environments, and other harsh conditions is crucial for their successful operation in a wide range of applications. Here's a detailed explanation of how hydraulic cylinders handle variations in temperature and harsh operating environments:
1. Temperature Range:
- Hydraulic cylinders are designed to operate within a specified temperature range. The materials used in their construction, such as cylinder barrels, pistons, seals, and lubricants, are selected to withstand the anticipated temperature variations. Specialized seals and O-rings made from materials like nitrile, Viton, or polyurethane are used to maintain their sealing properties over a wide temperature range. Heat-resistant coatings or thermal insulation may be applied to certain components to protect them from high temperatures.
2. Thermal Expansion:
- Hydraulic cylinders are designed to accommodate thermal expansion and contraction that occurs with temperature changes. The materials used in their construction have different coefficients of thermal expansion, allowing the cylinder components to expand or contract at a similar rate. This design consideration prevents excessive stress, binding, or leakage that could result from thermal expansion or contraction.
3. Heat Dissipation:
- In applications where hydraulic cylinders are subjected to high temperatures, heat dissipation mechanisms are employed to prevent overheating. Cooling fins or heat sinks may be incorporated into the cylinder design to increase the surface area for heat transfer. In some cases, external cooling methods such as air or liquid cooling systems can be used to maintain optimal operating temperatures.
4. Corrosion Resistance:
- Hydraulic cylinders used in harsh operating environments are constructed from materials that exhibit excellent corrosion resistance. Stainless steel, chrome-plated steel, or other corrosion-resistant alloys are commonly used for cylinder components exposed to corrosive substances or environments. Additionally, surface treatments such as coatings, plating, or specialized paints can provide an extra layer of protection against corrosion.
5. Sealing Systems:
- Hydraulic cylinders employ sealing systems that are specifically designed to withstand harsh operating environments. The seals used in hydraulic cylinders are selected based on their resistance to temperature extremes, chemicals, abrasion, and other environmental factors. Specialized seal designs, such as wiper seals, rod seals, or high-temperature seals, are utilized to maintain effective sealing and prevent contamination of the hydraulic fluid.
6. Lubrication:
- Proper lubrication is essential for the smooth operation and longevity of hydraulic cylinders, particularly in harsh operating environments. Lubricants are selected based on their ability to withstand high temperatures, resist oxidation, and provide effective lubrication under extreme conditions. Regular maintenance and lubrication practices ensure that the cylinder components continue to operate smoothly and reduce the effects of wear and friction.
7. Robust Construction:
- Hydraulic cylinders designed for harsh operating environments are built with robust construction techniques to withstand the rigors of such conditions. The cylinder barrels, rods, and other components are manufactured to meet strict quality and durability standards. Welded or bolted construction methods are employed to ensure the structural integrity of the cylinders. Reinforcements, such as flanges or tie rods, may be added to enhance the cylinder's strength and resistance to external forces.
8. Environmental Protection:
- Hydraulic cylinders can be equipped with additional protective features to shield them from harsh operating environments. Protective covers, boots, or bellows can be used to prevent contaminants, debris, or moisture from entering the cylinder and compromising its performance. These protective measures help extend the service life of hydraulic cylinders in demanding conditions.
9. Compliance with Standards:
- Hydraulic cylinders manufactured for specific industries or applications often comply with industry standards or regulations related to operating temperature ranges, environmental conditions, or safety requirements. Compliance with these standards ensures that hydraulic cylinders are designed and tested to meet the specific demands of their intended operating environments.
In summary, hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating suitable materials, thermal expansion considerations, heat dissipation mechanisms, corrosion-resistant components, specialized sealing systems, proper lubrication, robust construction techniques, protective features, and compliance with industry standards. These design considerations and features enable hydraulic cylinders to operate reliably and effectively in a wide range of demanding applications and environmental conditions.
Advancements in Hydraulic Cylinder Technology Improving Corrosion Resistance
Advancements in hydraulic cylinder technology have led to significant improvements in corrosion resistance. Corrosion is a major concern in hydraulic systems, especially in environments where cylinders are exposed to moisture, chemicals, or corrosive agents. These advancements aim to enhance the durability and longevity of hydraulic cylinders. Let's explore some of the key advancements in hydraulic cylinder technology that have improved corrosion resistance:
- Corrosion-Resistant Materials: The use of corrosion-resistant materials is a fundamental advancement in hydraulic cylinder technology. Stainless steel, for example, offers excellent resistance to corrosion, making it a popular choice in marine, offshore, and other corrosive environments. Additionally, advancements in metallurgy have led to the development of specialized alloys and coatings that provide enhanced corrosion resistance, extending the lifespan of hydraulic cylinders.
- Surface Treatments and Coatings: Various surface treatments and coatings have been developed to protect hydraulic cylinders from corrosion. These treatments can include electroplating, galvanizing, powder coating, and specialized corrosion-resistant coatings. These coatings create a barrier between the cylinder surface and corrosive elements, preventing direct contact and inhibiting the onset of corrosion. The selection of appropriate coatings depends on the specific application and environmental conditions.
- Sealing Technology: Effective sealing systems are crucial in preventing water, moisture, and contaminants from entering the cylinder and causing corrosion. Advancements in sealing technology have led to the development of high-quality seals and advanced sealing designs that offer superior resistance to corrosion. These seals are typically made from materials specifically engineered to withstand corrosive environments, ensuring long-term sealing performance and minimizing the risk of corrosion-related issues.
- Improved Surface Finishes: The surface finish of hydraulic cylinders plays a role in their resistance to corrosion. Advancements in machining and polishing techniques have allowed for smoother and more uniform surface finishes. Smoother surfaces reduce the likelihood of corrosion initiation and make it easier to clean and maintain hydraulic cylinders. Additionally, specialized finishes, such as passivation or chemical treatments, can be applied to further enhance corrosion resistance.
- Environmental Protection Features: Hydraulic cylinders can be equipped with additional features to protect against corrosion. These features may include protective boots, bellows, or shields that guard vulnerable areas from exposure to corrosive agents. By incorporating these protective elements into the design, hydraulic cylinders can withstand harsh environments and minimize the risk of corrosion-related damage.
In summary, advancements in hydraulic cylinder technology have significantly improved corrosion resistance. The use of corrosion-resistant materials, advanced surface treatments and coatings, innovative sealing technology, improved surface finishes, and the incorporation of environmental protection features have all contributed to enhanced durability and longevity of hydraulic cylinders in corrosive environments. These advancements ensure reliable performance and reduce the maintenance and replacement costs associated with corrosion-related issues.
How do hydraulic cylinders generate force and motion using hydraulic fluid?
Hydraulic cylinders generate force and motion by utilizing the principles of fluid mechanics, specifically Pascal's law, in conjunction with the properties of hydraulic fluid. The process involves the conversion of hydraulic energy into mechanical force and linear motion. Here's a detailed explanation of how hydraulic cylinders achieve this:
1. Pascal's Law:
- Hydraulic cylinders operate based on Pascal's law, which states that when pressure is applied to a fluid in a confined space, it is transmitted equally in all directions. In the context of hydraulic cylinders, this means that when hydraulic fluid is pressurized, the force is evenly distributed throughout the fluid and transmitted to all surfaces in contact with the fluid.
2. Hydraulic Fluid and Pressure:
- Hydraulic systems use a specialized fluid, typically hydraulic oil, as the working medium. This fluid is stored in a reservoir and circulated through the system by a hydraulic pump. The pump pressurizes the fluid, creating hydraulic pressure that can be controlled and directed to various components, including hydraulic cylinders.
3. Cylinder Design and Components:
- Hydraulic cylinders consist of several key components, including a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.
4. Fluid Input and Motion:
- To generate force and motion, hydraulic fluid is directed into one side of the cylinder, creating pressure on the corresponding surface of the piston. This pressure is transmitted through the fluid to the other side of the piston.
5. Force Generation:
- The force generated by a hydraulic cylinder is a result of the pressure applied to a specific surface area of the piston. The force exerted by the hydraulic cylinder can be calculated using the formula: Force = Pressure × Area. The area is determined by the diameter of the piston or the piston rod, depending on which side of the cylinder the fluid is acting upon.
6. Linear Motion:
- As the pressurized hydraulic fluid acts on the piston, it generates a force that moves the piston in a linear direction within the cylinder. This linear motion is transferred to the piston rod, which extends or retracts accordingly. The piston rod can be connected to external components or machinery, allowing the generated force to perform various tasks, such as lifting, pushing, pulling, or controlling mechanisms.
7. Control and Regulation:
- The force and motion generated by hydraulic cylinders can be controlled and regulated by adjusting the flow of hydraulic fluid into the cylinder. By regulating the flow rate, pressure, and direction of the fluid, the speed, force, and direction of the cylinder's movement can be precisely controlled. This control allows for accurate positioning, smooth operation, and synchronization of multiple cylinders in complex machinery.
8. Return and Recirculation of Fluid:
- After the hydraulic cylinder completes its stroke, the hydraulic fluid on the opposite side of the piston needs to be returned to the reservoir. This is typically achieved through hydraulic valves that control the flow direction, allowing the fluid to return and be recirculated in the system for further use.
In summary, hydraulic cylinders generate force and motion by utilizing the principles of Pascal's law. Pressurized hydraulic fluid acts on the piston, creating force that moves the piston in a linear direction. This linear motion is transferred to the piston rod, allowing the generated force to perform various tasks. By controlling the flow of hydraulic fluid, the force and motion of hydraulic cylinders can be precisely regulated, contributing to their versatility and wide range of applications in machinery.
editor by CX 2023-11-09
China high quality E63 E64 E66 Hydraulic Breaker Spare Parts Cylinder Front and Back Head Assy vacuum pump and compressor
Product Description
E63 E64 E66 Hydraulic Breaker Spare Parts Cylinder Front and Back Head Assy
Product Description
Quality first is our aim. We have progressive technological processes, world-class production equipment, perfect management system and the most advanced technical team.
Strict quality control is performed in every procedure from product design, material sourcing, processing and testing to packing.
Suitable Brand
Volvo, CHINAMFG and other brand excavators and Loaders are available.
| Brand Name | If the following models are not your type,tell us your hydraulic
breaker model name, we have more for you. |
| SOO SAN | SB30,SB35,SB40,SB43,SB45,SB50,SB60,SB70,SB81,SB100,SB121,SB130,SB151,etc |
| FURU KAWA | HB10G,HB15G,HB20G,HB30G,HB40G,HB50G F1,F2,F3,F4,F5,F6,F9,F12,F19,F22,F27,F35,F45etc |
| ATLAS COP CO |
MB700,MB750,MB800,MB1000,MB1200,MB1500,MB1600,MB1700, HB2000,HB2200,HB2500,HB3000,HB3600,HB4200,etc |
| MON TABERT | BRH125,BRH250,BRH501,BRH625,SC12,BRV32,BRV43,etc |
| MSB | XIHU (WEST LAKE) DIS.20,XIHU (WEST LAKE) DIS.180,XIHU (WEST LAKE) DIS.200,XIHU (WEST LAKE) DIS.210,XIHU (WEST LAKE) DIS.300,MS550,MS600,MS700,etc |
| K RUP | HM900,HM901,HM902,HM950,HM960,etc |
| RAMMER | S23,S24,S25,S26,E63,E64,E66,E68,G90,G100,etc |
| INDECO | MES2500,MES3000,MES3500,MES4000,etc |
| TOKU/TO YO/ OKADA/NPK |
TNB 5E6E7E8E10E,TNB150151,TNB310,THBB301,THBB401,THBB801, THBB1400,THBB2000/OUB310,OUB312,OUB316,OUB318,UB11/H7X,H10X, H10XB,H12X,H16X,H20X,E210,E212,etc |
| DAEMO/MKB | B140,B210,B230,B300,B360,B450/MKB1400,MKB1500,MKB1600,MKB1700,etc |
| EVERDIGM | RHB305,RHB313,RHB320,RHB321,RHB323,RHB324,RHB325,RHB326,etc |
| BLT/EDT | BLT80-1,BLT80-2,BLT81,BLT100/EDT2000,EDT2200,EDT3000,EDT3200,EDT3500,etc |
Packaging & Shipping
Package: Standard packing or as customer's request
Delivery: 1. Delivery time: Usually 10-30ays after down.
2. We can arrange CHINAMFG or air transportation according to your request from any port of China.
Our Advantages
1.Heating processing technology: Quench and Temper
2. Surface Treatment: Cold/Hot Zn Plating, Blackening Treatment(Salt Spray Test 48-96 hours), Ni Plating,Cr Plating, Spraying Undercoat, Anti-Rust Paint, Surface Paint, Plastic Paint. Coated Anti-Rust Water,Anti-Rust Oil, etc.
3. Adaptive quartering hammer: SB HB GB TOKU MKB TOY NPK OKADA DMB MSB RHB SG HM BLT MB GT
4. Dimension Inspection: Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, 3 coordinates Measuring instrument.
Company profile
HangZhou Zhongye Machinery Manufacture Co.,Ltd. is located in HangZhou City, the ancient capital of Yanzhao, at the junction of the 4 provinces of ZheJiang , ZheJiang ZheJiang and ZheJiang . It is located in the Mazhuang Industrial Park of National Highway 107,adjacent to the ZheJiang -HangZhou Railway, Qinglan Expressway and HangZhou Airport. Here the terrain is superior, the environment is beautiful and the transportation is convenient. We specialize in the production of various types of breaker chisels, brackets, bushings and other spare parts.
We have complete production and testing equipment. The products refer to international standards and adopt advanced technology. To ensure the high quality and durability of the chisel, we select material exquisitely. We use special alloy steel and make the production reasonable and advanced with unique heat treatment (segmented heat treatment). Our products have reached the international level.
Our company is committed to the development, production, sales and related technical services of a series of products, and has cooperated with many domestic and foreign CHINAMFG breaker manufacturers for years. The products are exported to many countries and regions such as the Middle East, Europe and the United States. We have many distributors in Chine, and provide high-quality parts for many domestic breakers.
Our company adheres to the goal of "Be stronger, bigger, better, and last longer", with the spirit of "Concentration, Innovation Customer-first". in line with "High quality, Efficient management, Compliance with promises". We will, as always, wholeheartedly provide new and old customers with high-quality and economical products and satisfactory services!
FAQ
Q1. How many days for the delivery time ?
It is about 10-15 working days after the order confirmation.CHINAMFG season 30 days.
Q2. What kind of payments you accept?
Now we accept T/T, L/C or Western Union, other terms also could be negotiated.
Q3. Are you able to manufacturing products according to customer's design?
Sure, we have made many special orders from oversea for 10 years. We accept OEM,ODM and have our own brand.
Q4. Are you sure that your product will fit my hydraulic breaker?
We have most chisels drawing in market.Show your model and i can find for you.
Q5. How about the packing of the goods?
Standard export package, Individually packed then into wood cases or pallet, or as customers' demands.
we also offer other hydraulic breaker spare parts
| After-sales Service: | Online |
|---|---|
| Warranty: | 12 Months |
| Type: | Hydraulic Breaker Spare Part |
| Application: | Excavator |
| Certification: | CE, ISO9001: 2000 |
| Condition: | New |
| Customization: |
Available
|
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|---|
What advancements in hydraulic cylinder technology have improved sealing and reliability?
Advancements in hydraulic cylinder technology have continuously contributed to improving sealing and reliability in hydraulic systems. These advancements aim to address common challenges such as leakage, wear, and failure of seals, ensuring optimal performance and longevity. Here are several key advancements that have significantly improved sealing and reliability in hydraulic cylinders:
1. High-Performance Sealing Materials:
- The development of advanced sealing materials has greatly improved the sealing capabilities of hydraulic cylinders. Traditional sealing materials like rubber have been replaced or enhanced with high-performance materials such as polyurethane, PTFE (polytetrafluoroethylene), and various composite materials. These materials offer superior resistance to wear, temperature, and chemical degradation, resulting in improved sealing performance and extended seal life.
2. Enhanced Seal Designs:
- Advancements in seal designs have focused on improving sealing efficiency and reliability. Innovative seal profiles, such as lip seals, wipers, and scrapers, have been developed to optimize fluid retention and prevent contamination. These designs provide better sealing performance, minimizing the risk of fluid leakage and maintaining system integrity. Additionally, improved seal geometries and manufacturing techniques ensure tighter tolerances, reducing the potential for seal failure due to misalignment or extrusion.
3. Integrated Seal and Bearing Systems:
- Hydraulic cylinders now incorporate integrated seal and bearing systems, where the sealing elements also serve as bearing surfaces. This design approach reduces the number of components and potential failure points, improving overall reliability. By integrating seals and bearings, the risk of seal damage or displacement due to excessive loads or misalignment is minimized, resulting in enhanced sealing performance and increased reliability.
4. Advanced Coatings and Surface Treatments:
- The application of advanced coatings and surface treatments to hydraulic cylinder components has significantly improved sealing and reliability. Coatings such as chrome plating or ceramic coatings enhance surface hardness, wear resistance, and corrosion resistance. These surface treatments provide a smoother and more durable surface for seals to operate against, reducing friction and improving sealing performance. Moreover, specialized coatings can also provide self-lubricating properties, reducing the need for additional lubrication and enhancing reliability.
5. Sealing System Monitoring and Diagnostic Technologies:
- The integration of monitoring and diagnostic technologies in hydraulic systems has revolutionized seal performance and reliability. Sensors and monitoring systems can detect and alert operators to potential seal failures or leaks before they escalate. Real-time monitoring of pressure, temperature, and seal performance parameters allows for proactive maintenance and early intervention, preventing costly downtime and ensuring optimal sealing and reliability.
6. Computational Modeling and Simulation:
- Computational modeling and simulation techniques have played a significant role in advancing hydraulic cylinder sealing and reliability. These tools enable engineers to analyze and optimize seal designs, fluid flow dynamics, and contact stresses. By simulating various operating conditions, potential issues such as seal extrusion, wear, or leakage can be identified and mitigated early in the design phase, resulting in improved sealing performance and enhanced reliability.
7. Systematic Maintenance Practices:
- Advances in hydraulic cylinder technology have also emphasized the importance of systematic maintenance practices to ensure sealing and overall system reliability. Regular inspection, lubrication, and replacement of seals, as well as routine system flushing and filtration, help prevent premature seal failure and optimize sealing performance. Implementing preventive maintenance schedules and adhering to recommended service intervals contribute to extended seal life and enhanced reliability.
In summary, advancements in hydraulic cylinder technology have led to significant improvements in sealing and reliability. High-performance sealing materials, enhanced seal designs, integrated seal and bearing systems, advanced coatings and surface treatments, sealing system monitoring and diagnostics, computational modeling and simulation, and systematic maintenance practices have all played key roles in achieving optimal sealing performance and increased reliability. These advancements have resulted in more efficient and dependable hydraulic systems, minimizing leakage, wear, and failure of seals, and ultimately improving the overall performance and longevity of hydraulic cylinders in diverse applications.
Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders
Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let's explore how hydraulic cylinders handle the challenges of different fluid viscosities:
- Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
- Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
- Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
- Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
- Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.
In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.
Can hydraulic cylinders be adapted for use in both industrial and mobile equipment?
Yes, hydraulic cylinders can be adapted for use in both industrial and mobile equipment. The versatility and adaptability of hydraulic systems make them suitable for a wide range of applications across various industries. Here's a detailed explanation:
1. Industrial Equipment:
- Hydraulic cylinders are extensively used in industrial equipment such as manufacturing machinery, construction equipment, material handling systems, and heavy-duty machinery. They provide the necessary force and controlled movement for tasks such as lifting, pushing, pulling, and positioning heavy loads. Industrial hydraulic cylinders are typically designed for robustness, durability, and high load-bearing capacities to withstand the demanding environments and heavy-duty applications encountered in industries.
2. Mobile Equipment:
- Hydraulic cylinders are also widely adopted in mobile equipment, including agricultural machinery, mining equipment, forestry machinery, and transportation vehicles. These cylinders enable various functions such as tilting, lifting, steering, and stabilizing. Mobile hydraulic cylinders are designed to be compact, lightweight, and efficient to meet the specific requirements of mobile applications. They are often integrated into hydraulic systems that power multiple functions in a single machine.
3. Adaptability:
- One of the key advantages of hydraulic cylinders is their adaptability. They can be customized and configured to suit different operating conditions, equipment sizes, load capacities, and speed requirements. Hydraulic cylinder manufacturers offer a wide range of sizes, stroke lengths, mounting options, and rod configurations to accommodate diverse applications. This adaptability allows hydraulic cylinders to be utilized in both industrial and mobile equipment, serving various purposes across different sectors.
4. Mounting Options:
- Hydraulic cylinders can be adapted to different mounting arrangements to suit the specific requirements of industrial and mobile equipment. They can be mounted in various orientations, including vertical, horizontal, or at an angle. Different mounting options, such as flange mounts, trunnion mounts, and clevis mounts, provide flexibility in integrating hydraulic cylinders into different equipment designs.
5. Integration with Hydraulic Systems:
- Hydraulic cylinders are often part of a larger hydraulic system that includes components such as pumps, valves, hoses, and reservoirs. These systems can be tailored to meet the specific needs of both industrial and mobile equipment. The hydraulic system's design and configuration can be adapted to provide the necessary flow rates, pressures, and control mechanisms required for optimal performance in the intended application.
6. Control and Automation:
- Hydraulic cylinders in both industrial and mobile equipment can be integrated with control systems and automation technologies. This allows for precise and automated control of the cylinder's movement and function. Proportional control valves, sensors, and electronic controls can be incorporated to achieve accurate positioning, speed control, and synchronization of multiple hydraulic cylinders, enhancing overall equipment performance and productivity.
7. Safety Considerations:
- Hydraulic cylinders for both industrial and mobile equipment are designed with safety in mind. They often feature built-in safety mechanisms such as overload protection, pressure relief valves, and emergency stop systems to prevent accidents and equipment damage. Safety standards and regulations specific to each industry are taken into account during the design and adaptation of hydraulic cylinders for different applications.
Overall, hydraulic cylinders offer the adaptability and performance required for use in both industrial and mobile equipment. Their versatility, customizable features, mounting options, integration capabilities, and safety considerations make them suitable for a wide range of applications across diverse industries. Whether it's heavy-duty industrial machinery or mobile equipment operating in challenging environments, hydraulic cylinders can be adapted to meet the specific needs and requirements of various equipment types.
editor by CX 2023-11-03
China Standard Hydraulic Cylinder RAM Hydraulic Hand Pump Hydraulic Controls Customized Welded Piston Rod Head Hydraulic Cylinder vacuum pump brakes
Product Description
Specifications:
| Product Name | HSG Series Hydraulic Cylinder |
| Work Press | 7/14/16/21/31.5MPa 37.5/63MPa Can be Customized |
| Material | Aluminum, Cast Iron,45mnb Steel, Stainless Steel |
| Bore Size | 40mm--320mm, Customizable |
| Shaft Diameter | 20mm--220mm, Customizable |
| Stroke Length | 30mm--14100mm, Customizable |
| Rod Surface Hardness | HRC48-54 |
| Operating Temperature | -40°C to +120 °C |
| Paint Color | Black, Yellow, Blue, Brown, Customizable |
| Service | OEM&ODM |
| Warranty | 1 Year |
| MOQ | 1 Piece |
| Delivery Time | 7-15 Days, Also depending on specific demands |
| Certification | ISO9001,CE |
| Capacity | 50,000Pcs per year |
Product Display:
Mounting:
Working Flow: About Us
Tongte designs and manufactures durable, heavy-duty hydraulic products and accessories and offers lifecycle services to them. We constantly develop our machine base and operations to meet customer-specific needs and remain leaders in the industry. Beyond all else, we want to be the trusted, groundbreaking partner our customers truly need.
In addition to the customized cylinders, CHINAMFG offers hydraulic power units, Electric-Hydraulic linear actuators, piston accumulators, system configurations, and versatile services such as repair and manufacturing services. The modern production facilities are located in HangZhou, ZheJiang (China) where production started in 2001. The core values of Tongke guiding its business strongly are commitment, sustainability, interaction, and customer-first.
We possess over 20 years of experience in the industry and extensive global market experience, our customers are located all over the world, and we truly commit to the customers' needs - these are the success factors of our family-owned company. Our vision is to grow and expand the business further into global markets.
FAQ:
Q1: What does your company do?
A: we are a supplier of high-quality hydraulic products including Hydraulic Cylinders, Hydraulic Power packs, Hydraulic Linear, and other Hydraulic components.
Q2:Are you a manufacturer or trading company?
A: We are a manufacturer.
Q3:Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, and 15-30 working days if we don't. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What is your warranty policy?
A: All our products are warranted for 1 full year from the date of delivery against defects in materials and workmanship. Each individual product will be strictly inspected on our factory QC Process
System before shipment. We also have a Customer Service team to respond to customers' questions within 12 hours.
| Certification: | ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do hydraulic cylinders handle variations in temperature and harsh operating environments?
Hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating specific features and materials that ensure their durability, reliability, and performance. The ability of hydraulic cylinders to withstand extreme temperatures, corrosive environments, and other harsh conditions is crucial for their successful operation in a wide range of applications. Here's a detailed explanation of how hydraulic cylinders handle variations in temperature and harsh operating environments:
1. Temperature Range:
- Hydraulic cylinders are designed to operate within a specified temperature range. The materials used in their construction, such as cylinder barrels, pistons, seals, and lubricants, are selected to withstand the anticipated temperature variations. Specialized seals and O-rings made from materials like nitrile, Viton, or polyurethane are used to maintain their sealing properties over a wide temperature range. Heat-resistant coatings or thermal insulation may be applied to certain components to protect them from high temperatures.
2. Thermal Expansion:
- Hydraulic cylinders are designed to accommodate thermal expansion and contraction that occurs with temperature changes. The materials used in their construction have different coefficients of thermal expansion, allowing the cylinder components to expand or contract at a similar rate. This design consideration prevents excessive stress, binding, or leakage that could result from thermal expansion or contraction.
3. Heat Dissipation:
- In applications where hydraulic cylinders are subjected to high temperatures, heat dissipation mechanisms are employed to prevent overheating. Cooling fins or heat sinks may be incorporated into the cylinder design to increase the surface area for heat transfer. In some cases, external cooling methods such as air or liquid cooling systems can be used to maintain optimal operating temperatures.
4. Corrosion Resistance:
- Hydraulic cylinders used in harsh operating environments are constructed from materials that exhibit excellent corrosion resistance. Stainless steel, chrome-plated steel, or other corrosion-resistant alloys are commonly used for cylinder components exposed to corrosive substances or environments. Additionally, surface treatments such as coatings, plating, or specialized paints can provide an extra layer of protection against corrosion.
5. Sealing Systems:
- Hydraulic cylinders employ sealing systems that are specifically designed to withstand harsh operating environments. The seals used in hydraulic cylinders are selected based on their resistance to temperature extremes, chemicals, abrasion, and other environmental factors. Specialized seal designs, such as wiper seals, rod seals, or high-temperature seals, are utilized to maintain effective sealing and prevent contamination of the hydraulic fluid.
6. Lubrication:
- Proper lubrication is essential for the smooth operation and longevity of hydraulic cylinders, particularly in harsh operating environments. Lubricants are selected based on their ability to withstand high temperatures, resist oxidation, and provide effective lubrication under extreme conditions. Regular maintenance and lubrication practices ensure that the cylinder components continue to operate smoothly and reduce the effects of wear and friction.
7. Robust Construction:
- Hydraulic cylinders designed for harsh operating environments are built with robust construction techniques to withstand the rigors of such conditions. The cylinder barrels, rods, and other components are manufactured to meet strict quality and durability standards. Welded or bolted construction methods are employed to ensure the structural integrity of the cylinders. Reinforcements, such as flanges or tie rods, may be added to enhance the cylinder's strength and resistance to external forces.
8. Environmental Protection:
- Hydraulic cylinders can be equipped with additional protective features to shield them from harsh operating environments. Protective covers, boots, or bellows can be used to prevent contaminants, debris, or moisture from entering the cylinder and compromising its performance. These protective measures help extend the service life of hydraulic cylinders in demanding conditions.
9. Compliance with Standards:
- Hydraulic cylinders manufactured for specific industries or applications often comply with industry standards or regulations related to operating temperature ranges, environmental conditions, or safety requirements. Compliance with these standards ensures that hydraulic cylinders are designed and tested to meet the specific demands of their intended operating environments.
In summary, hydraulic cylinders are designed to handle variations in temperature and harsh operating environments by incorporating suitable materials, thermal expansion considerations, heat dissipation mechanisms, corrosion-resistant components, specialized sealing systems, proper lubrication, robust construction techniques, protective features, and compliance with industry standards. These design considerations and features enable hydraulic cylinders to operate reliably and effectively in a wide range of demanding applications and environmental conditions.
Contribution of Hydraulic Cylinders to the Efficiency of Agricultural Tasks like Plowing
Hydraulic cylinders play a significant role in enhancing the efficiency of agricultural tasks, including plowing. By providing power, control, and versatility, hydraulic cylinders enable agricultural machinery to perform tasks more effectively and with greater precision. Let's explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, making them ideal for tasks that require substantial power, such as plowing. The hydraulic system provides pressurized fluid to the cylinders, which convert this hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of plow working depth. By controlling the extension or retraction of the hydraulic cylinder, the depth of the plow blades can be adjusted according to soil conditions, crop requirements, or the farmer's preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow's position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the case of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements, enhancing efficiency by maximizing the utility of the machinery.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
What maintenance practices are essential for extending the lifespan of hydraulic cylinders?
Maintaining hydraulic cylinders is crucial for extending their lifespan and ensuring optimal performance. Regular maintenance helps prevent premature wear, damage, and failure, ultimately reducing downtime and saving costs. Here are some essential maintenance practices to consider for extending the lifespan of hydraulic cylinders:
1. Regular Inspections:
- Conduct routine visual inspections of hydraulic cylinders to identify any signs of damage, leaks, or wear. Inspect the cylinder body, piston rod, seals, and mounting points. Look for fluid leaks, rust, dents, or any abnormal wear patterns. Early detection of issues allows for timely repairs or replacements, preventing further damage and extending the lifespan of the cylinder.
2. Cleanliness:
- Maintain a clean environment around hydraulic cylinders to prevent contaminants from entering the system. Dust, dirt, and debris can damage seals and other internal components, leading to accelerated wear and reduced performance. Regularly clean the cylinder and its surroundings to minimize the risk of contamination.
3. Proper Lubrication:
- Adequate lubrication is critical for the smooth operation and longevity of hydraulic cylinders. Follow the manufacturer's recommendations for lubrication intervals and use the appropriate lubricant. Apply lubrication to the cylinder's moving parts, such as the piston rod, to reduce friction and minimize wear.
4. Seal Maintenance:
- Seals play a vital role in preventing hydraulic fluid leaks and maintaining the cylinder's performance. Inspect and replace worn or damaged seals promptly. Ensure that seals are properly installed and lubricated. Regularly clean the seal grooves to remove any debris that could compromise seal effectiveness.
5. Pressure Checks:
- Periodically check the hydraulic system's pressure to ensure it is within the recommended operating range. Excessive pressure can strain the cylinder and its components, leading to premature wear. Monitor pressure levels and make adjustments as necessary to prevent overloading the cylinder.
6. Control Valve Maintenance:
- Maintain and inspect control valves that regulate the flow and direction of hydraulic fluid. Ensure that the valves are functioning correctly and not causing excessive stress or pressure spikes in the cylinder. Clean or replace control valves if they are damaged or malfunctioning.
7. Cylinder Alignment:
- Proper alignment of hydraulic cylinders is essential for their longevity. Misalignment can cause excessive side loads, leading to uneven wear and potential damage. Ensure that the cylinder is correctly aligned with other components and that the mounting points are secure.
8. Preventing Overloading:
- Avoid subjecting hydraulic cylinders to loads exceeding their rated capacity. Overloading can cause internal damage, seal failure, and reduced lifespan. Ensure that the load requirements are within the cylinder's capabilities and consider using safety devices like overload protection systems when necessary.
9. Training and Operator Awareness:
- Provide proper training to equipment operators on the correct use and handling of hydraulic cylinders. Operators should be aware of the cylinder's limitations, safe operating procedures, and the importance of regular maintenance. Promote a culture of proactive maintenance and encourage operators to report any potential issues promptly.
10. Documentation and Record-Keeping:
- Maintain detailed documentation of all maintenance activities, including inspections, repairs, and replacements. Keep records of lubrication schedules, pressure checks, and any maintenance performed on the hydraulic cylinders. This documentation helps track the cylinder's history, identify recurring issues, and plan future maintenance effectively.
By following these maintenance practices, hydraulic cylinder lifespan can be extended, ensuring reliable performance and reducing the risk of unexpected failures. Regular inspections, cleanliness, proper lubrication, seal maintenance, pressure checks, control valve maintenance, cylinder alignment, preventing overloading, operator training, and documentation contribute to the overall longevity and optimal functioning of hydraulic cylinders.
editor by CX 2023-10-31
China best 2864028 M11 Qsm11 ISM11 Cylinder Head Alternator Starting Motor Turbocharger Water Pump Blet Tensioner Cam Follower Shaft Rocker Sensor for Cylinder CZPT vacuum pump ac system
Product Description
Product Description
| Key Words: | Cummins Heand Cylinder 2864571 |
| Part Name: | Head Cylinder |
| Part No.: | 2864571 |
| Applied Engine: | M11 QSM11 ISM11 |
| Brand: | Cummins |
| Origin: | China |
| Weight: | 12.56KG |
| Size: | 31.8CM*19.4CM*19.4CM |
Detailed Photos
Packaging & Shipping
Installation Instructions
Company Profile
- Established in 2571, ZheJiang HONOR INDUSTRIAL CO.,LTD. has import and export rights. Our company fully supplies customers with genuine CHINAMFG spare parts, including fuel systems, cooling systems, lubrication systems, intake and exhaust systems, power systems. Products are widely used in mining, construction engineering, oil field, highway, CHINAMFG and other fields.
Our company also produces various types of rotary CHINAMFG picks, road milling picks, coal mining picks. We have domestic advanced vacuum brazing equipment, top-level robot equipment for robotic arm series joint, and nanotechnology spraying equipment, which can effectively ensure reliable and stable product quality. So as to create a high-end pick product that makes customers more assured and more practical. Products are widely used in highway construction, railway construction, housing construction and other industries.
Our company has a strong technical team, with top technology, rich production experience, sophisticated production equipment, advanced production process, scientific management system and high-quality after-sales service, continuing to grow and develop. "Persistence is belief, integrity is character" is our principle of action, the company will be committed to serving customers at home and a broad with high-quality products and reasonable prices for a long time.
Our Advantages
Price: When ordering in large quantities, the price is guaranteed to be the most competitive on the entire network.
Quality: Genuine parts, fake 1 loses ten.
Delivery time: In order to meet customer needs, our company reserves different models of genuine CHINAMFG spare parts inventory. No matter when and where customers have demand for CHINAMFG engine parts, we can respond quickly, except for some infrequently used parts.
FAQ
Q1: How much is the MOQ?
A: MOQ varies for different products.
Q2: Do you provide sample?
A: Samples can be provided and the cost of ordering samples shall be borne by yourself.
Q3: What is the shipping way?
A: Shipping way is determined according to customer needs, order quantity and product category.
Q4: How long is the delivery time?
A: Picking spot. CHINAMFG products according to supplier, most of the spot or production cycle is about 7 days. The shipping cycle is determined by the shipping method.
Q5: What does the packaging look like?
A: CHINAMFG product packaging is determined by mutual negotiation. The packaging of the picks is subject to our company.
Q6: How to pay?
A: Multiple ways. Mainly T/T.
Q7: What is the after-sales guarantee?
A: Abnormal damage can be claimed. Our company continues to provide technical advice.
Cummins Engine Parts
ZheJiang Honor Company can provide you with pure and high-quality CHINAMFG engine parts of various models. Parts are divided into overhaul parts, common parts, kits, etc. We have a professional and experienced technical service and sales team. According to the engine model you provide, part name or part number, we will be able to respond quickly to your needs.
Cummins common parts
Common parts refer to the parts that may need to be replaced due to damage during routine maintenance or during engine work.
2864571 M11 QSM11 ISM11 Cylinder Head Alternator Starting motor Turbocharger water pump Blet Tensioner Cam Follower Shaft Rocker Sensor for Cylinder Cummins
| Certification: | ISO9001, E-Mark, RoHS, TS16949 |
|---|---|
| Standard Component: | Standard Component |
| Technics: | Push |
| Material: | Iron |
| Type: | Cooler |
| for: | Cummins Engine |
| Customization: |
Available
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|---|
How do hydraulic cylinders handle the challenges of precise positioning and control?
Hydraulic cylinders are designed to handle the challenges of precise positioning and control with a combination of engineering principles and advanced control systems. These challenges often arise in applications where accurate and controlled movements are required, such as in industrial automation, construction, and material handling. Here's a detailed explanation of how hydraulic cylinders overcome these challenges:
1. Fluid Power Control:
- Hydraulic cylinders utilize fluid power control to achieve precise positioning and control. The hydraulic system consists of a hydraulic pump, control valves, and hydraulic fluid. By regulating the flow of hydraulic fluid into and out of the cylinder, operators can control the speed, direction, and force exerted by the cylinder. The fluid power control allows for smooth and accurate movements, enabling precise positioning of the hydraulic cylinder and the attached load.
2. Control Valves:
- Control valves play a crucial role in handling the challenges of precise positioning and control. These valves are responsible for directing the flow of hydraulic fluid within the system. They can be manually operated or electronically controlled. Control valves allow operators to adjust the flow rate of the hydraulic fluid, controlling the speed of the cylinder's movement. By modulating the flow, operators can achieve fine control over the positioning of the hydraulic cylinder, enabling precise and accurate movements.
3. Proportional Control:
- Hydraulic cylinders can be equipped with proportional control systems, which offer enhanced precision in positioning and control. Proportional control systems utilize electronic feedback and control algorithms to precisely regulate the flow and pressure of the hydraulic fluid. These systems provide accurate and proportional control over the movement of the hydraulic cylinder, allowing for precise positioning at various points along its stroke length. Proportional control enhances the cylinder's ability to handle complex tasks that require precise movements and control.
4. Position Feedback Sensors:
- To achieve precise positioning, hydraulic cylinders often incorporate position feedback sensors. These sensors provide real-time information about the position of the cylinder's piston rod. Common types of position feedback sensors include potentiometers, linear variable differential transformers (LVDTs), and magnetostrictive sensors. By continuously monitoring the position, the feedback sensors enable closed-loop control, allowing for accurate positioning and control of the hydraulic cylinder. The feedback information is used to adjust the flow of hydraulic fluid to achieve the desired position accurately.
5. Servo Control Systems:
- Advanced hydraulic systems employ servo control systems to handle the challenges of precise positioning and control. Servo control systems combine electronic control, position feedback sensors, and proportional control valves to achieve high levels of accuracy and responsiveness. The servo control system continuously compares the desired position with the actual position of the hydraulic cylinder and adjusts the flow of hydraulic fluid to minimize any positional error. This closed-loop control mechanism enables the hydraulic cylinder to maintain precise positioning and control, even under varying loads or external disturbances.
6. Integrated Automation:
- Hydraulic cylinders can be integrated into automated systems to achieve precise positioning and control. In such setups, the hydraulic cylinders are controlled by programmable logic controllers (PLCs) or other automation controllers. These controllers receive input signals from various sensors and use pre-programmed logic to command the hydraulic cylinder's movements. The integration of hydraulic cylinders into automated systems allows for precise and repeatable positioning and control, enabling complex sequences of movements to be executed with high accuracy.
7. Advanced Control Algorithms:
- Advancements in control algorithms have also contributed to the precise positioning and control of hydraulic cylinders. These algorithms, such as PID (Proportional-Integral-Derivative) control, adaptive control, and model-based control, enable sophisticated control strategies to be implemented. These algorithms consider factors such as load variations, system dynamics, and environmental conditions to optimize the control of hydraulic cylinders. By employing advanced control algorithms, hydraulic cylinders can compensate for disturbances and achieve precise positioning and control over a wide range of operating conditions.
In summary, hydraulic cylinders overcome the challenges of precise positioning and control through the use of fluid power control, control valves, proportional control, position feedback sensors, servo control systems, integrated automation, and advanced control algorithms. By combining these elements, hydraulic cylinders can achieve accurate and controlled movements, enabling precise positioning and control in various applications. These capabilities are essential for industries that require high precision and repeatability in their operations, such as industrial automation, robotics, and material handling.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder's movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
- Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
- Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
- Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
- Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
- Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
- The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
- Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
- Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
editor by CX 2023-10-29
China Hot selling Blt81 Blt100 Hydraulic Hammer Front Head Back Head Main Body Cylinder supplier
Product Description
BLT81 BLT100 Hydraulic Hammer Front Head Back Head Main Body Cylinder
Product Description
Quality first is our aim. We have progressive technological processes, world-class
production equipment, perfect management system and the most advanced technical team.
Strict quality control is performed in every procedure from product design, material sourcing,
processing and testing to packing.
| Applicable Hydraulic Breaker Model | |
| SOO SAN | SB-30,SB-35,SB-40,SB-43,SB45,SB50,SB60,SB70,SB81, SB100,SB121,SB130,SB151 |
| FURU KAWA | HB10G,HB15G,HB20G,HB30G,HB40G,HB50G
F1,F2,F3,F4,F5,F6,F9,F12,F19,F22,F27,F35,F45 |
| INDECO | MES121/150 MES2500 MES3000 MES3500 MES4000 |
| ATLAS COPCO | MB700,MB750,MB800,MB1000,MB1200,MB1500,MB1600,MB1700,
HB2000,HB2200,HB2500,HB3000,HB3600,HB4200 |
| K RUP | HM900/901/902 HM950/960-CS/V HM2200/2500CS/V |
| MON TABERT | BRH250/270 BRH501/570 BRH620 BRH625 SC12 BRV32 BRV43 |
| DAEMO | DMB140,DMB140,DMB210,DMB230,DMB300,DMB360,DMB450 |
| NPK | H-7X H-10X H-10XB H-12X H-16X H-20X E-210 E-212 |
| EVERDIGM | RHB305,RHB313,RHB320,RHB321,RHB323,RHB324,RHB325,RHB326 |
| RAMMER | S-23/D-30/BR623 S-24 S-25/BR825 S-26/D-50 E-63/BR2063 E-64/BR2064
E-66/66N/BR2266 E-68/BR2568 G-90/BR3890 G-100/BR4510 |
| Other brand:MKB BLT TOKU GENERAL BREAKER OKADA EDT MSB HENYAK MIRACLE DOUBLE BULL COMET HANMA SEHAN CHINAMFG HT-TECH |
|
Our Advantages
1)Heating processing technology: Quench and Temper
2). Surface Treatment: Cold/Hot Zn Plating, Blackening Treatment(Salt Spray Test 48-96 hours), Ni Plating,
Cr Plating, Spraying Undercoat, Anti-Rust Paint, Surface Paint, Plastic Paint. Coated Anti-Rust Water,
Anti-Rust Oil, etc.
3). Adaptive quartering hammer: SB HB GB TOKU MKB TOY NPK OKADA DMB MSB RHB SG HM BLT MB GT
4). Dimension Inspection: Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and
R Gauge, 3 coordinates Measuring instrument.
Adaptable Base Carrier Ranges:
Ko mats Doosan CHINAMFG Koki LiuGong Hyundai Caes Cat
S ANY CHINAMFG IHI SUMIYOMO LI EBHERR OLVO S D-l G CHINAMFG KOBELCO X C MG
LOVOL CHINAMFG CHINAMFG CHINAMFG XIHU (WEST LAKE) DIS.N ...
Recommended Products:other spare parts
| After-sales Service: | on Line |
|---|---|
| Warranty: | 12 Months |
| Type: | Hydraulic Breaker Spare Parts |
| Application: | Excavator |
| Certification: | CE, ISO9001: 2000 |
| Condition: | New |
| Customization: |
Available
|
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How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?
Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here's a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:
1. High Power Density:
- Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.
2. Precise Force and Position Control:
- Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.
3. High Load Handling Capacity:
- Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.
4. Flexibility and Versatility:
- Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.
5. Energy Efficiency:
- Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.
6. Durability and Longevity:
- Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.
7. Reduced Maintenance Requirements:
- Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.
8. System Integration and Automation:
- Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.
9. Cost-Effective Replacement:
- In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.
In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.
Contribution of Hydraulic Cylinders to the Efficiency of Agricultural Tasks like Plowing
Hydraulic cylinders play a significant role in enhancing the efficiency of agricultural tasks, including plowing. By providing power, control, and versatility, hydraulic cylinders enable agricultural machinery to perform tasks more effectively and with greater precision. Let's explore how hydraulic cylinders contribute to the efficiency of plowing and other agricultural tasks:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, making them ideal for tasks that require substantial power, such as plowing. The hydraulic system provides pressurized fluid to the cylinders, which convert this hydraulic energy into mechanical force. This force is then utilized to drive plow blades through the soil, overcoming resistance and facilitating efficient soil penetration.
- Adjustable Working Depth: Hydraulic cylinders allow for easy and precise adjustment of plow working depth. By controlling the extension or retraction of the hydraulic cylinder, the depth of the plow blades can be adjusted according to soil conditions, crop requirements, or the farmer's preferences. This adjustability enhances efficiency by ensuring optimal soil tillage and minimizing unnecessary energy expenditure.
- Responsive Control: Hydraulic systems offer highly responsive control, enabling farmers to make quick adjustments during plowing operations. Hydraulic cylinders respond rapidly to changes in hydraulic pressure and valve settings, allowing for immediate modifications in the plow's position, depth, or angle. This responsiveness enhances efficiency by facilitating on-the-go adjustments based on soil variations, obstacles, or changing field conditions.
- Implement Versatility: Hydraulic cylinders enable the attachment of various implements to agricultural machinery, expanding their functionality and versatility. In the case of plowing, hydraulic cylinders allow for the attachment and detachment of plow blades or other tillage implements. This versatility enables farmers to adapt their equipment to different soil types, field sizes, or specific plowing requirements, enhancing efficiency by maximizing the utility of the machinery.
- Efficient Time Management: Hydraulic cylinders contribute to time efficiency in agricultural tasks like plowing. With hydraulic systems, farmers can operate plows at higher speeds while maintaining control and precision. The responsive nature of hydraulic cylinders allows for efficient turning, maneuvering, and repositioning of plows, minimizing downtime and optimizing field coverage. This time efficiency translates into increased productivity and reduced overall operational costs.
In summary, hydraulic cylinders significantly contribute to the efficiency of agricultural tasks like plowing. Through powerful force generation, adjustable working depth, responsive control, implement versatility, and efficient time management, hydraulic systems equipped with cylinders enhance the performance and productivity of agricultural machinery. These contributions allow farmers to accomplish plowing tasks more effectively, optimize field operations, and achieve improved overall efficiency in their agricultural practices.
How do hydraulic cylinders contribute to the efficiency of heavy machinery like excavators?
Hydraulic cylinders play a crucial role in enhancing the efficiency and performance of heavy machinery, such as excavators. These powerful hydraulic actuators enable excavators to perform various tasks efficiently and effectively. Here's a detailed explanation of how hydraulic cylinders contribute to the efficiency of heavy machinery like excavators:
1. Force and Power:
- Hydraulic cylinders provide the necessary force and power required for the excavation process. They convert hydraulic energy from the hydraulic fluid into linear mechanical force, allowing the excavator to exert significant pushing and pulling forces. The force generated by hydraulic cylinders enables the digging arm or boom of the excavator to penetrate and break through tough materials, such as soil, rocks, or concrete, with ease and efficiency.
2. Precise Control:
- Hydraulic cylinders offer precise control over the movement of excavator components. By regulating the flow of hydraulic fluid to the cylinders, operators can control the speed, direction, and positioning of the excavator's arm, boom, bucket, and other attachments. This precise control allows operators to perform delicate operations, such as fine grading or precise material placement, with accuracy and efficiency.
3. Versatility and Adaptability:
- Hydraulic cylinders enable excavators to perform a wide range of tasks by facilitating the quick and easy interchangeability of attachments. Excavators can be equipped with various specialized attachments, including buckets, breakers, grapples, and augers, which can be efficiently connected and disconnected using hydraulic cylinders. This versatility and adaptability enhance the efficiency of excavators by enabling them to tackle different tasks without the need for extensive manual adjustments or downtime.
4. Increased Productivity:
- The power and control provided by hydraulic cylinders significantly increase the productivity of excavators. Excavators equipped with hydraulic cylinders can complete tasks more quickly and efficiently compared to manual or mechanically-driven machinery. The precise control over movements allows for faster cycle times, reduced idle time, and improved overall productivity on the worksite.
5. Enhanced Digging and Lifting Capabilities:
- Hydraulic cylinders enable excavators to perform digging and lifting operations with enhanced capabilities. The force generated by hydraulic cylinders allows excavators to dig deeper and lift heavier loads compared to other types of machinery. This increased digging and lifting capacity contributes to the efficiency of excavators by reducing the number of passes required to complete a task and improving overall productivity.
6. Durability and Reliability:
- Hydraulic cylinders are designed to withstand heavy loads, challenging operating conditions, and frequent use. They are built with robust materials, such as high-strength steel, and undergo stringent quality control measures during manufacturing. The durability and reliability of hydraulic cylinders ensure that excavators can operate efficiently even in demanding environments, minimizing downtime and maximizing productivity.
7. Energy Efficiency:
- Hydraulic systems, including hydraulic cylinders, are known for their energy efficiency. Hydraulic cylinders can deliver high force outputs while consuming relatively low amounts of hydraulic fluid. This energy efficiency translates to lower fuel consumption and reduced operating costs for excavators. The efficient use of hydraulic power contributes to the overall efficiency and sustainability of heavy machinery operations.
8. Safety:
- Hydraulic cylinders play a vital role in ensuring the safety of excavator operations. They provide controlled and predictable movements, reducing the risk of sudden or uncontrolled motions. The precise control offered by hydraulic cylinders allows operators to perform tasks safely and accurately, minimizing the chances of accidents or damage to the machinery or surrounding environment.
Overall, hydraulic cylinders are essential components that significantly contribute to the efficiency of heavy machinery like excavators. By providing force, precise control, versatility, increased productivity, enhanced capabilities, durability, energy efficiency, and safety, hydraulic cylinders enable excavators to perform a wide range of tasks efficiently and effectively in various industries, including construction, mining, and landscaping.
editor by CX 2023-10-25
China Standard Excavator Hydraulic Breaker Spart Part Main Body Front Back Head Cylinder for Hb20g Hb30g Sb70 Sb81 Sb121 vacuum pump ac system
Product Description
Excavator Hydraulic Breaker Spart Part Main Body Front Back Head Cylinder for Hb20g Hb30g Sb70 Sb81 Sb121
Product Description
| part name | Hydraulic breaker main body cylinder front head back head |
| Material | 20CrMo, 40CrMo,42CrMo |
| Process | CNC machining |
Detailed Photos
Company Profile
HangZhou Changhao Machinery Equipment Co., Ltd. located in Workshop 24, East End of Gangyuan Second Road, No. 33688, CHINAMFG East Road, HangZhou Area of China(ZheJiang ) Pilot Free Trade Zone, HangZhou, Shang dong, China. The workshops occupy an area of 3,000 square meters. The bonded area is supported by national preferential policies and resources are inclined. There is superior terrain, beautiful environment and convenient transportation.
Our company specialized in manufacturing all kinds of hydraulic breaker hammer,breaker hammer pipeline and their accessories as well as excavator attachments, breaker parts has hydraulic breaker chisel,piston, Front & Back head, cylinder, Thrust & Outer bushings, Hammer drill rod and flat pin, hydraulic valve, diaphragm, accumulator, code Seal housing and so on. All the accessories of our pipeline, including clamps, ball valve, foot valve, wire plug, wire alignment, relief valve, lock valve, bracket, connector, hammer tube, arm iron pipe assembly, three-way iron pipe, are independently developed and manufactured by our factory to ensure product quality, safety and reliability.
We have perfect production equipments and test devices. Our company has various international certifications and adopts advanced technology to ensure product quality. We strictly control the material of our products, adopting unique heat treatment technology, special alloy materials, and the quality has reached international advanced level.
We are a manufacturer, CHINAMFG is our brand, the company is not only committed to producing high quality products, but also absolutely guarantee the quality.
Other Products
FAQ
Hydraulic Breaker Hammer 12 months warranty
We are a manufacturer, CHINAMFG is our brand, the company is not only committed to producing high quality products, but also absolutely guarantee the quality.
Q: Are you sure your hydraulic breakers will fit my excavator?
A: Yes, we sure. We have more than 20 years experience in manufacturing hydraulic breakers. Our hydraulic breakers are suitable for all types and models excavators. Show us your excavator model, we confirm the solution.
Q: How about the delivery time?
A: Based on order quantity, normally it takes 7 days for production. Only 3 days if we have stock on your request size.
Q: Can you produce according to customers' design?
A:Sure, OEM/ODM service available. We are professional in manufacturing and assembling hydraulic breakers.
Q:What is your hydraulic breaker price?
A:Please contact us for quotations. We supply high quality hydraulic breakers, and generally our price is very competitive than you get locally.
Q:Can we be your reseller in our area?
A:Yes, we are recuriting dealers in your area. you can buy our hydraulic breaker for sale.
Q:Do you have hydraulic breaker for skid steer loaders?
A:Yes, we have hydraulic breaker for varisized machine, like mini excavators, medium and heavy excavators, mini diggers, skid steer loaders,backhoes and wheel loaders too.
Q:How long it can work for its whole life?
A:It depends on the objects material and the frequency it was used. Genrally speaking it won't have problem within 10 years except the wearing parts changing.
Q: How about your products warranty?
A:12 months warranty for hydraulic breaker, Free replacement will provide once the failure confirmed caused by our product quality. Beyond the warranty period,Our sales team and Technical Support will response for your question within 24 hours (Holidays Excluded).
| After-sales Service: | 1year |
|---|---|
| Warranty: | 1 Year |
| Type: | Front Head, Back Head, Cylinder |
| Application: | Hydraulic Hammer Breaker |
| Certification: | CE, ISO9001: 2000 |
| Condition: | Long Life, New |
| Customization: |
Available
|
|
|---|
How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?
Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here's a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:
1. High Power Density:
- Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.
2. Precise Force and Position Control:
- Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.
3. High Load Handling Capacity:
- Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.
4. Flexibility and Versatility:
- Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.
5. Energy Efficiency:
- Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.
6. Durability and Longevity:
- Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.
7. Reduced Maintenance Requirements:
- Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.
8. System Integration and Automation:
- Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.
9. Cost-Effective Replacement:
- In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.
In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.
Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders
Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let's explore how hydraulic cylinders achieve consistent force output for repetitive tasks:
- Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
- Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
- Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
- Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder's operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
- Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.
In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.
How do hydraulic cylinders handle variations in load and pressure during operation?
Hydraulic cylinders are designed to handle variations in load and pressure during operation, making them versatile and efficient in various applications. Hydraulic systems use the principle of transmitting force through incompressible fluid to generate linear motion. Here's a detailed explanation of how hydraulic cylinders handle variations in load and pressure:
1. Load Handling:
- Hydraulic cylinders are capable of handling different loads by utilizing the principle of Pascal's law. According to Pascal's law, when pressure is applied to a fluid in a confined space, the pressure is transmitted equally in all directions. In a hydraulic cylinder, the force applied to the piston results in an equal force output at the rod end of the cylinder. The size of the piston and the pressure exerted determine the force generated by the cylinder. Therefore, hydraulic cylinders can handle a wide range of loads by adjusting the pressure applied to the fluid.
2. Pressure Compensation:
- Hydraulic systems incorporate pressure compensation mechanisms to handle variations in pressure during operation. Pressure compensating valves or regulators are often used to maintain a consistent pressure in the hydraulic system, regardless of load changes. These valves automatically adjust the flow rate or pressure to ensure stable and controlled operation of the hydraulic cylinder. By compensating for pressure variations, hydraulic cylinders can maintain a consistent force output and prevent damage or instability due to excessive pressure.
3. Control Valves:
- Control valves play a crucial role in managing variations in pressure and load during hydraulic cylinder operation. Directional control valves, such as spool valves or poppet valves, control the flow of hydraulic fluid into and out of the cylinder, enabling precise control of the cylinder's extension and retraction. By adjusting the position of the control valve, the speed and force exerted by the hydraulic cylinder can be regulated to match the load and pressure requirements of the application. Control valves allow for efficient handling of variations in load and pressure by providing fine-tuned control over the hydraulic system.
4. Accumulators:
- Hydraulic accumulators are often used to handle fluctuations in pressure and load. Accumulators store hydraulic fluid under pressure, which can be released or absorbed as needed to compensate for sudden changes in load or pressure. When the load on the hydraulic cylinder decreases, the accumulator releases stored fluid to maintain pressure and prevent pressure spikes. Conversely, when the load on the cylinder increases, the accumulator absorbs excess fluid to maintain system stability. By utilizing accumulators, hydraulic cylinders can effectively handle variations in load and pressure, ensuring smooth and controlled operation.
5. Feedback and Control Systems:
- Advanced hydraulic systems may incorporate feedback and control systems to monitor and adjust the operation of hydraulic cylinders in real-time. Position sensors or pressure sensors provide feedback on the cylinder's position, force, and pressure, allowing the control system to make continuous adjustments to optimize performance. These systems can automatically adapt to variations in load and pressure, ensuring precise control and efficient operation of the hydraulic cylinder.
6. Design Considerations:
- Proper design considerations, such as selecting the appropriate cylinder size, piston diameter, and rod diameter, are essential for handling variations in load and pressure. The design should account for the maximum anticipated load and pressure conditions to ensure the hydraulic cylinder operates within its specified range. Additionally, the selection of suitable seals, materials, and components that can withstand the anticipated load and pressure variations is crucial for maintaining the reliability and longevity of the hydraulic cylinder.
By utilizing the principles of hydraulic systems, incorporating pressure compensation mechanisms, employing control valves and accumulators, and implementing feedback and control systems, hydraulic cylinders can effectively handle variations in load and pressure during operation. These features and design considerations allow hydraulic cylinders to adapt and perform optimally in a wide range of applications and operating conditions.
editor by CX 2023-10-15
China factory High Quality Hot Sale Hydraulic Breaker Parts Front Head Cylinder with Good quality
Product Description
HangZhou XIHU (WEST LAKE) DIS. GET MACHINERY LTD.
HangZhou XIHU (WEST LAKE) DIS. GET MACHINERY LTD locates in HangZhou-The Internation CHINAMFG city,the economic zone of ZHangZhoug Province with beautiful environment,abundant resources and convenient transportation. Superior geography position gives the great advantages to the company's developments.
We are specializing in manufacturing the high quality hydraulic breaker chisels for all models hydraulic breakers/hammers ( The chisel diameter can be from 45mm-300mm),we also supply all high quality hydraulic breakers/hammers and the spare parts,such as Hydraulic breaker pistons,bushes,pins,bolts,front heads and back heads,seal kits,diaphragms etc.We have advanced CNC Equipments and Test devices. Products from raw material-machining-heat treatment-summarizing testing to finished standard packing,each procedure has the strict requirements with scientific and reasonable production management and quality control system. and we are adopting the unique heat treatment technology.To ensure that we can provides the high quality products and services all the time.We are cooperating with many famous corporations at home and abroad.We export to the Middle East countries, European countries,America,Southeast Asia countries and other countries and regions regularly.
We focus on the high quality as the enterprise lifeblood,the integrity-based as the enterprise objective,and take customers satisfaction as the goal.Sincerely look CHINAMFG to cooperating with all friends for CHINAMFG business and common developments.
| Type: | Hydraulic Breaker Spare Parts |
|---|---|
| Application: | Excavator |
| Condition: | New |
| Packing: | Plywood Box or as Per Requirement |
| Quality: | Long Life ,Wearable and Stable |
| Model: | Hb20g,Hb30g,F35,F30,Sb81DMB210,Sb70,Sb121 |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
How do hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes?
Hydraulic cylinders play a crucial role in enhancing the overall cost-effectiveness of industrial processes. They offer several advantages and contribute to increased productivity, improved efficiency, reduced maintenance costs, and enhanced operational performance. Here's a detailed explanation of how hydraulic cylinders contribute to the cost-effectiveness of industrial processes:
1. High Power Density:
- Hydraulic cylinders provide a high power-to-weight ratio, allowing them to generate substantial force in a compact design. This power density enables the use of smaller and lighter equipment, reducing material and manufacturing costs, and increasing the efficiency of industrial processes.
2. Precise Force and Position Control:
- Hydraulic cylinders offer precise force and position control, allowing for accurate movement and positioning of machinery or workpieces. This level of control enhances process efficiency, reduces material waste, and improves overall product quality. Precise force control also minimizes the risk of equipment damage, further reducing maintenance and repair costs.
3. High Load Handling Capacity:
- Hydraulic cylinders are known for their ability to handle high loads. They can exert significant force, making them suitable for heavy-duty industrial applications. By efficiently handling heavy loads, hydraulic cylinders contribute to increased productivity and throughput, reducing the need for additional equipment and streamlining industrial processes.
4. Flexibility and Versatility:
- Hydraulic cylinders offer a high degree of flexibility and versatility in industrial processes. They can be easily integrated into various types of machinery and equipment, allowing for diverse applications. This adaptability reduces the need for specialized equipment, resulting in cost savings and increased operational efficiency.
5. Energy Efficiency:
- Hydraulic systems, including hydraulic cylinders, can be designed to operate with high energy efficiency. By utilizing efficient hydraulic circuit designs, advanced control systems, and energy recovery mechanisms, hydraulic cylinders minimize energy waste and reduce operational costs. Energy-efficient hydraulic systems also contribute to a more sustainable and environmentally friendly industrial operation.
6. Durability and Longevity:
- Hydraulic cylinders are built to withstand demanding industrial environments and heavy usage. They are constructed with robust materials and undergo stringent quality control measures to ensure durability and longevity. Their ability to withstand harsh conditions and repetitive motion reduces the need for frequent replacements, minimizing downtime and maintenance costs.
7. Reduced Maintenance Requirements:
- Hydraulic cylinders require relatively low maintenance compared to other types of actuators. Properly designed hydraulic systems with efficient filtration and contamination control mechanisms can prevent damage to the cylinders and extend their service life. Reduced maintenance requirements result in lower downtime, decreased labor costs, and improved cost-effectiveness of industrial processes.
8. System Integration and Automation:
- Hydraulic cylinders can be seamlessly integrated into automated industrial processes. By incorporating hydraulic cylinders into automated systems, tasks can be performed with precision and repeatability, reducing human error and optimizing efficiency. Automation also allows for continuous operation, increasing productivity and overall cost-effectiveness.
9. Cost-Effective Replacement:
- In situations where hydraulic cylinders require replacement or repair, the cost-effectiveness of the process is still maintained. Hydraulic cylinders are typically modular in design, allowing for easy replacement of individual components or complete units. This modularity reduces downtime and associated costs, as only the affected components need to be replaced, rather than the entire system.
In summary, hydraulic cylinders contribute to the overall cost-effectiveness of industrial processes through their high power density, precise control capabilities, high load handling capacity, flexibility, energy efficiency, durability, reduced maintenance requirements, system integration, and cost-effective replacement options. Their ability to enhance productivity, efficiency, and operational performance while minimizing maintenance and downtime costs makes hydraulic cylinders a valuable component in various industrial applications.
Handling the Challenges of Minimizing Fluid Leaks and Contamination in Hydraulic Cylinders
Hydraulic cylinders face challenges when it comes to minimizing fluid leaks and contamination, as these issues can impact the performance, reliability, and lifespan of the system. However, there are several measures and design considerations that help address these challenges effectively. Let's explore how hydraulic cylinders handle the challenges of minimizing fluid leaks and contamination:
- Sealing Systems: Hydraulic cylinders employ advanced sealing systems to prevent fluid leaks. These systems typically include various types of seals, such as piston seals, rod seals, and wiper seals. The seals are designed to create a tight and reliable barrier between the moving components of the cylinder and the external environment, minimizing the risk of fluid leakage.
- Seal Material Selection: The choice of seal materials is crucial in minimizing fluid leaks and contamination. Hydraulic cylinder manufacturers carefully select seal materials that are compatible with the hydraulic fluid used and resistant to wear, abrasion, and chemical degradation. This ensures the longevity and effectiveness of the seals, reducing the likelihood of leaks or premature seal failure.
- Proper Installation and Maintenance: Ensuring proper installation and regular maintenance of hydraulic cylinders is essential for minimizing fluid leaks and contamination. During installation, attention should be given to proper alignment, torqueing of bolts, and adherence to recommended procedures. Regular maintenance includes inspecting seals, replacing worn-out components, and addressing any signs of leakage promptly. Proper maintenance practices help identify and rectify issues before they escalate and cause significant problems.
- Contamination Control: Hydraulic cylinders incorporate measures to control contamination and maintain fluid cleanliness. This includes the use of filtration systems, such as in-line filters, to remove particles and contaminants from the hydraulic fluid. Additionally, hydraulic reservoirs often have breathers and desiccant filters to prevent moisture and airborne contaminants from entering the system. By controlling contamination, hydraulic cylinders minimize the risk of damage to internal components and maintain optimal system performance.
- Environmental Protection: Hydraulic cylinders may be equipped with protective features to safeguard against external contaminants. For example, bellows or protective boots can be installed to shield the rod and seals from debris, dirt, or moisture present in the operating environment. These protective measures help extend the life of the seals and enhance the overall reliability of the hydraulic cylinder.
In summary, hydraulic cylinders employ sealing systems, appropriate seal materials, proper installation and maintenance practices, contamination control measures, and environmental protection features to handle the challenges of minimizing fluid leaks and contamination. By implementing these measures, manufacturers can ensure reliable and long-lasting hydraulic cylinder performance, minimize the risk of fluid leakage, and maintain the cleanliness of the hydraulic system.
What is a hydraulic cylinder and how does it function in various applications?
A hydraulic cylinder is a mechanical actuator that converts hydraulic energy into linear force and motion. It plays a critical role in various applications where controlled and powerful linear motion is required. Hydraulic cylinders are commonly used in industries such as construction, manufacturing, agriculture, and transportation. Here's a detailed explanation of what a hydraulic cylinder is and how it functions:
Definition and Components:
- A hydraulic cylinder consists of a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.
Function:
- The function of a hydraulic cylinder is to convert the pressure and flow of hydraulic fluid into linear force and motion. The hydraulic fluid, typically oil, is pressurized and directed into one of the chambers of the cylinder. As the fluid enters the chamber, it applies pressure on the piston, causing it to move in a linear direction. This linear motion of the piston is transferred to the piston rod, creating a pushing or pulling force.
Working Principle:
- The working principle of a hydraulic cylinder is based on Pascal's law, which states that pressure exerted on a fluid in a confined space is transmitted equally in all directions. In a hydraulic cylinder, when hydraulic fluid is pumped into one side of the cylinder, it creates pressure on the piston. The pressure is transmitted through the fluid to the other side of the piston, resulting in a balanced force across the piston and piston rod. This force generates linear motion in the direction determined by the fluid input.
Applications:
- Hydraulic cylinders find extensive use in a wide range of applications due to their ability to generate high forces and precise control of linear motion. Some common applications include:
1. Construction Equipment: Hydraulic cylinders are used in excavators, loaders, bulldozers, and cranes for lifting, pushing, and digging tasks.
2. Manufacturing Machinery: Hydraulic cylinders are employed in presses, machine tools, and material handling equipment for pressing, clamping, and lifting operations.
3. Agricultural Machinery: Hydraulic cylinders are used in tractors, harvesters, and irrigation systems for tasks like steering, lifting, and controlling attachments.
4. Transportation: Hydraulic cylinders are utilized in vehicles such as dump trucks, garbage trucks, and forklifts for tilting, lifting, and tipping operations.
5. Aerospace and Defense: Hydraulic cylinders are employed in aircraft landing gear, missile systems, and hydraulic actuators for control surfaces.
6. Marine and Offshore: Hydraulic cylinders are used in ship steering systems, cranes, and offshore drilling equipment for various lifting and positioning tasks.
In these applications, hydraulic cylinders offer advantages such as high force capability, precise control, compact size, and durability. They provide efficient and reliable linear motion, contributing to enhanced productivity and functionality in a wide range of industries.
Overall, hydraulic cylinders are integral components in various applications where controlled and powerful linear motion is required. Their ability to convert hydraulic energy into mechanical force makes them invaluable in numerous industries, enabling the operation of heavy machinery, precise positioning, and efficient load handling.
editor by CX 2023-10-14
China best S20 S24 S26 Hydraulic Breaker Spare Parts Cylinder Front and Back Head Assy vacuum pump and compressor
Product Description
S20 S24 S26 Hydraulic Breaker Spare Parts Cylinder Front and Back Head Assy
Product Description
Quality first is our aim. We have progressive technological processes, world-class production equipment, perfect management system and the most advanced technical team.
Strict quality control is performed in every procedure from product design, material sourcing, processing and testing to packing.
Suitable Brand
Volvo, CHINAMFG and other brand excavators and Loaders are available.
| Brand Name | If the following models are not your type,tell us your hydraulic
breaker model name, we have more for you. |
| SOO SAN | SB30,SB35,SB40,SB43,SB45,SB50,SB60,SB70,SB81,SB100,SB121,SB130,SB151,etc |
| FURU KAWA | HB10G,HB15G,HB20G,HB30G,HB40G,HB50G F1,F2,F3,F4,F5,F6,F9,F12,F19,F22,F27,F35,F45etc |
| ATLAS COP CO |
MB700,MB750,MB800,MB1000,MB1200,MB1500,MB1600,MB1700, HB2000,HB2200,HB2500,HB3000,HB3600,HB4200,etc |
| MON TABERT | BRH125,BRH250,BRH501,BRH625,SC12,BRV32,BRV43,etc |
| MSB | XIHU (WEST LAKE) DIS.20,XIHU (WEST LAKE) DIS.180,XIHU (WEST LAKE) DIS.200,XIHU (WEST LAKE) DIS.210,XIHU (WEST LAKE) DIS.300,MS550,MS600,MS700,etc |
| K RUP | HM900,HM901,HM902,HM950,HM960,etc |
| RAMMER | S23,S24,S25,S26,E63,E64,E66,E68,G90,G100,etc |
| INDECO | MES2500,MES3000,MES3500,MES4000,etc |
| TOKU/TO YO/ OKADA/NPK |
TNB 5E6E7E8E10E,TNB150151,TNB310,THBB301,THBB401,THBB801, THBB1400,THBB2000/OUB310,OUB312,OUB316,OUB318,UB11/H7X,H10X, H10XB,H12X,H16X,H20X,E210,E212,etc |
| DAEMO/MKB | B140,B210,B230,B300,B360,B450/MKB1400,MKB1500,MKB1600,MKB1700,etc |
| EVERDIGM | RHB305,RHB313,RHB320,RHB321,RHB323,RHB324,RHB325,RHB326,etc |
| BLT/EDT | BLT80-1,BLT80-2,BLT81,BLT100/EDT2000,EDT2200,EDT3000,EDT3200,EDT3500,etc |
Packaging & Shipping
Package: Standard packing or as customer's request
Delivery: 1. Delivery time: Usually 10-30ays after down.
2. We can arrange CHINAMFG or air transportation according to your request from any port of China.
Our Advantages
1.Heating processing technology: Quench and Temper
2. Surface Treatment: Cold/Hot Zn Plating, Blackening Treatment(Salt Spray Test 48-96 hours), Ni Plating,Cr Plating, Spraying Undercoat, Anti-Rust Paint, Surface Paint, Plastic Paint. Coated Anti-Rust Water,Anti-Rust Oil, etc.
3. Adaptive quartering hammer: SB HB GB TOKU MKB TOY NPK OKADA DMB MSB RHB SG HM BLT MB GT
4. Dimension Inspection: Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, 3 coordinates Measuring instrument.
Company profile
HangZhou Zhongye Machinery Manufacture Co.,Ltd. is located in HangZhou City, the ancient capital of Yanzhao, at the junction of the 4 provinces of ZheJiang , ZheJiang ZheJiang and ZheJiang . It is located in the Mazhuang Industrial Park of National Highway 107,adjacent to the ZheJiang -HangZhou Railway, Qinglan Expressway and HangZhou Airport. Here the terrain is superior, the environment is beautiful and the transportation is convenient. We specialize in the production of various types of breaker chisels, brackets, bushings and other spare parts.
We have complete production and testing equipment. The products refer to international standards and adopt advanced technology. To ensure the high quality and durability of the chisel, we select material exquisitely. We use special alloy steel and make the production reasonable and advanced with unique heat treatment (segmented heat treatment). Our products have reached the international level.
Our company is committed to the development, production, sales and related technical services of a series of products, and has cooperated with many domestic and foreign CHINAMFG breaker manufacturers for years. The products are exported to many countries and regions such as the Middle East, Europe and the United States. We have many distributors in Chine, and provide high-quality parts for many domestic breakers.
Our company adheres to the goal of "Be stronger, bigger, better, and last longer", with the spirit of "Concentration, Innovation Customer-first". in line with "High quality, Efficient management, Compliance with promises". We will, as always, wholeheartedly provide new and old customers with high-quality and economical products and satisfactory services!
FAQ
Q1. How many days for the delivery time ?
It is about 10-15 working days after the order confirmation.CHINAMFG season 30 days.
Q2. What kind of payments you accept?
Now we accept T/T, L/C or Western Union, other terms also could be negotiated.
Q3. Are you able to manufacturing products according to customer's design?
Sure, we have made many special orders from oversea for 10 years. We accept OEM,ODM and have our own brand.
Q4. Are you sure that your product will fit my hydraulic breaker?
We have most chisels drawing in market.Show your model and i can find for you.
Q5. How about the packing of the goods?
Standard export package, Individually packed then into wood cases or pallet, or as customers' demands.
we also offer other hydraulic breaker spare parts
| After-sales Service: | Online |
|---|---|
| Warranty: | 12 Months |
| Type: | Hydraulic Breaker Spare Part |
| Application: | Excavator |
| Certification: | CE, ISO9001: 2000 |
| Condition: | New |
| Customization: |
Available
|
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How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
- Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
- Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder's structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
- Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
- The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
- Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
- Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
- Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer's maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
- Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer's commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders
Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let's explore how hydraulic cylinders handle the challenges of different fluid viscosities:
- Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
- Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
- Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
- Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
- Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.
In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.
What safety precautions should be followed when working with hydraulic cylinders?
Working with hydraulic cylinders requires strict adherence to safety precautions to prevent accidents, injuries, and damage to equipment or property. Hydraulic systems operate under high pressures and involve moving parts, which can pose serious hazards if not handled properly. Here's a detailed explanation of the safety precautions that should be followed when working with hydraulic cylinders:
1. Training and Knowledge:
- Ensure that personnel working with hydraulic cylinders have received adequate training and possess a thorough understanding of hydraulic system operation, maintenance, and safety protocols. Proper training should cover topics such as hydraulic principles, pressure ratings, safe work practices, and emergency procedures. Only trained and authorized personnel should be allowed to handle hydraulic cylinders.
2. Wear Personal Protective Equipment (PPE):
- Always wear appropriate personal protective equipment when working with hydraulic cylinders. This may include safety glasses, gloves, protective clothing, and steel-toed boots. PPE helps protect against potential hazards, such as hydraulic fluid leaks, flying debris, or accidental contact with moving parts.
3. Hydraulic System Inspection:
- Before working with hydraulic cylinders, inspect the entire hydraulic system for any signs of damage, leaks, or loose connections. Check hydraulic hoses, fittings, valves, and cylinders for integrity and secure fastening. If any issues are detected, the system should be repaired or serviced before operation.
4. Relieve Pressure:
- Before performing any maintenance or disassembly on a hydraulic cylinder, it is crucial to relieve the pressure in the system. Follow the manufacturer's instructions to properly release pressure and ensure that the hydraulic cylinder is depressurized before starting any work. Failure to do so can result in sudden and uncontrolled movement of the cylinder or hydraulic lines, leading to serious injuries.
5. Lockout/Tagout Procedures:
- Implement lockout/tagout procedures to prevent accidental energization of the hydraulic system while maintenance or repair work is being conducted. Lockout/tagout involves isolating the energy source, such as shutting off the hydraulic pump and locking or tagging the controls to prevent unauthorized operation. This procedure ensures that the hydraulic cylinder remains in a safe, non-operational state during maintenance activities.
6. Use Proper Lifting Techniques:
- When working with heavy hydraulic cylinders or components, use proper lifting techniques and equipment to avoid strain or injury. Hydraulic cylinders can be heavy and awkward to handle, so ensure that lifting equipment, such as cranes or hoists, is properly rated and used correctly. Follow safe lifting practices, including securing the load and maintaining a stable lifting posture.
7. Hydraulic Fluid Handling:
- Handle hydraulic fluid with care and follow proper procedures for fluid filling, transfer, and disposal. Avoid contact with the skin or eyes, as hydraulic fluid may be hazardous. Use appropriate containers and equipment to prevent spills or leaks. If any hydraulic fluid comes into contact with the skin or eyes, rinse thoroughly with water and seek medical attention if necessary.
8. Regular Maintenance:
- Perform regular maintenance and inspections on hydraulic cylinders to ensure their safe and reliable operation. This includes checking for leaks, inspecting seals, monitoring fluid levels, and conducting periodic servicing as recommended by the manufacturer. Proper maintenance helps prevent unexpected failures and ensures the continued safe use of hydraulic cylinders.
9. Follow Manufacturer Guidelines:
- Always follow the manufacturer's guidelines, instructions, and recommendations for the specific hydraulic cylinders and equipment being used. Manufacturers provide important safety information, maintenance schedules, and operational guidelines that should be strictly adhered to for safe and optimal performance.
10. Emergency Preparedness:
- Be prepared for potential emergencies by having appropriate safety equipment, such as fire extinguishers, first aid kits, and emergency eyewash stations, readily available. Establish clear communication channels and emergency response procedures to promptly address any accidents, leaks, or injuries that may occur during hydraulic cylinder operations.
By following these safety precautions, individuals working with hydraulic cylinders can minimize the risk of accidents, injuries, and property damage. It is essential to prioritize safety, maintain awareness of potential hazards, and ensure compliance with relevant safety regulations and industry standards.
editor by CX 2023-10-13
China OEM Sb121 Hydraulic Breaker Front Head Sb131 Sb140 Sb150 Rock Hammer Cylinder for Soosa-N vacuum pump belt
Product Description
SB121 Hydraulic Breaker Front Head SB131 SB140 SB150 Rock Hammer Main Body Cylinder
Product Parameters
| Model NO. | SB121 SB-121 SB 121 | Product Name | SB121 Hydraulic Breaker Cylinder |
| MOQ | 1 piece | Material | 42Crmo |
| Color | As Required | Stock | Yes |
| Condition | New | Shippment | Air, Sea,Express |
SOOSA*N Series
| SQ80 | SB50 | SB100 | SU+55 |
| SQ130 | SB80 | SB130 | SU+125 |
| SQ140 | SB81 | SB140 | SU+145 |
| SQ100 | SB60 | SB120 | SU+85 |
| SQ120 | SB70 | SB121 | SB10 |
| SQ150 | SB81A | SB145 | SB35 |
| SQ180 | SB81N | SB150 | SB40 |
| SB151 | SU+105 | SH35G | SB20 |
| SB162 | SU+155 | SH400 | SB30 |
| SB202 | SU+165 | SH700 | SB43 |
| SB152 | ST200 | SH40G | SB45 |
| SB160 | ET300 | SH200 | |
| SH18G | ST300 | SQ60 | |
| SH20G | ET200 | SQ70 |
Atlas copco Series
| SB50 | SB450 | SBC800 | TEX700 |
| SB52 | SB452 | SBC850 | TEX900 |
| SB100 | SB552 | HB2000 | TEX1400 |
| SB102 | SBC115 | HB2200 | TEX1800 |
| SB150 | SBC225 | HB2500 | TEX2000 |
| SB152 | SBC410 | HB3000 | PB310 |
| SB200 | SBC610 | HB3100 | PB420 |
| SB300 | SBC650 | HB3600 | PB530 |
| HB4100/4200 | TEX80 | MB700/750 | MB500 |
| HB4700 | TEX100 | MB800 | HBC6000 |
| HB5800 | TEX110 | MB1000 | PB110 |
| HB7000 | TEX180 | MB1200 | PB160 |
| HBC1100 | TEX200 | MB1500 | PB210 |
| HBC1700 | TEX250 | TEX600 | MB1600 |
| HBC2500 | TEX400 | TEX75 | MB1700 |
| HBC4000 |
TOKU Rock Breaker Damper Model
| TNB-08M | TNB-1M | TNB-1E | TNB-2M |
| TNB-2E | TNB-3M | TNB-3E | TNB-4E |
| TNB-4M | TNB-5M | TNB-5E | TNB-6M |
| TNB-6E | TNB-6B | TNB-6.5E | TNB-7M |
| TNB-7B | TNB-7E | TNB-8A | TNB-10E |
| TNB-13A | TNB-13E | TNB-14B | TNB-14D |
| TNB-14E | TNB-15E | TNB-16B | TNB-16E |
| TNB-22E | TNB-23E | TNB-30E | TNB-31E |
| TNB-38E | TNB-100 | TNB-141 | TNB-150 |
| TNB-151 | TNB-190 | TNB-220 | TNB-230 |
| TNB-310 | TNB-400 |
Hot Products
If you have other breaker spare parts demand, such as Rod pin, Tool pin, Through bolt, Side bolt, Piston, Diaphragm, Seal kit, Ring bush, Front cover, Control valve, Accumulator, etc, please click the below pictures for more information, we believe we can save much of your time and be your ONE-STOP supplier.
More Hydraulic Breaker Models we can Provide
| RAMMER | HM45,HM50/55,HM60/75,HM85,HM130/135,HM170/185,HM200,HM300/301/305,HM400/401,HM550/560CS,HM580,HM600/601 |
| HM700/702/705,HM710/720CS,HM800,HM900/901/902,HM950/960CS,HM1200,HM1300/1500CS,HM1800/2000CS,HM2200/2500CS | |
| S21,S20/22,S23/D30,S24,S25,S26,S29,S52,S54/D60,S55,S56/D70,S82,S83/D110,S84,S86,ROX100,ROX400,ROX700, | |
| E64,E66,E68,G80,G100,G120 | |
| N.P.K | H08X,H1XA,H2XA,H3XA,H4X,MB5X/6X,H7X,H8XA,H9X,H10X,H10XB/10XE,H11X/14X,H12X,H16X,H20X/20XE,H12X/E212,H18X/E218 |
| INDECO | MES350,HB5,MES553,MES621,MES1200,HB12,HB19,MES1800,HB27,MES2500 |
| MONTABERT | BRH30,BRH40,BRH45,BRH60,BRH76/91,BRP100,BRP130,BRP125,BRH250, |
| RH501,BRH620, BRH625,BRH750,BRV32 | |
| STANLEY | MB125,MB250/350,MB550,MB800/875,MB1500/1550,MB1950/1875,MB3950,MB30EX,MB40EX |
| FURUKAWA | HB05R,HB1G,HB2G,HB3G,HB5G,HB8G,HB10G,HB15G,HB20G,HB30G,HB40G,HB50G, |
| F-1,F-2,F-3,F-4,F-5,F-6,F-9,F-12,F-19,F-20,F-22,F-27,F-35,F-45,HB100,HB200,HB700 | |
| TNB1E,TNB2E,TNB4E,TNB5E/6E,TNB7E/8E/10E,TNB13E,TNB14E/16E,TNB22E | |
| OKADA | OUB301,OUB302,OUB303,OUB305,OUB308,OUB310,OUB312,OUB316,OUB318, UB8,UB11,UB14 |
| SOOSA-N | SB10,SB20,SB30,SB35,SB40,SB43,SB45,SB50,SB60,SB70,SB81,SB81NSB100,SB121,SB130,SB151 |
| SH200,SH400,SH700,SH18G,SH20G,SH30G,SH35G,SH40G,SH50G | |
| KWANGLIM | SG200,SG300,KSG350,SG400,SG600,SG800,SG1200,SG1800,SG2100,SG2500, |
| DAEMO | DMB03,DMB04,DMB06,DMB4000,DMB5000,S150-V,S500-V,S900-V,S1300-V,S1800-V,S2200-1,S2200-2,S2500,S3000/3600/4500 |
| HANWOO | RHB301,RHB302,RHB303,RHB304,RHB305,RHB306,RHB308,RHB309,RHB313, RHB322,RHB328/332 |
| DAINONG | D30,D50,D60,D70/90,D110,D130,D160,T180,K20 |
| K25,K30,K50,K80,K120,K55S,K40S, | |
| ATLASCOPCO | TEX75/80/100H/HS,TEX110H/HS,TEX180H/HS,TEX250H1,TEX400H/HS,TEX600/700/900H/HS,TEX1400H/HS,TEX1800/2000H/HS |
| GB | GB1T,GB2T,GB3T,GB4T,GB5T,GB6T,GB8T,GB8AT,GB11T,GB14T,GB170E,GB220E,GB290E/300E,GB400E |
| THBB71,THBB101,THBB301,THBB401,THBB801,THBB1400,THBB2000 |
And also can be supply related poducts spare parts
| Seal Kit | Diaphragm | Chisel |
| Lower Bush | Upper Bush | Thrust Bush |
| Side Rod Assy | Stop Pin | Tie Rod |
| Retainer Pin | Pipe Clamp | Auxiliary Valve |
| Moil Chisel | Wedge Chisel | Blunt Chisel |
| Through Bolt Set | Side Bolt | Charging Valve |
| Back Cylinder | Front Cylinder | Piston |
| Cone Chisel | Oring box | Hose Pipe |
| Accumulator | Wear Bush | Coupling |
| Hydraulic Breaker Valve | Rod Chisel | Membrane |
About us
Koko Shop Machine Co., Ltd (EB Seals) is a professional supplier for hydraulic breaker parts and excavator parts and OEM hydraulic seals manufacturer. We specialize in completed seal kits and separate seals for hydraulic breaker and excavator more than Ten years in HangZhou, China. Koko Shop supply almost all brands breakers' parts like Seal kits, Diaphragm, Piston, Chisel, Wear Bush upper and lower, Rod Pin, Through Bolts, Side Bolts, Control Valve,Front Head, Cylinder, Accumulator, N2 Gas Charging Kit, etc. We insist on high quality parts with genuine and OEM after market replacement parts.
FAQ
Q1. How many days for the delivery time ?
It is about 1-7 working days after the order confirmation.
Q2. What kind of payments you accept?
Now we accept T/T,L/C or Western Union,other terms also could be negotiated,Recommended Trade Assurance to guarantee buyer's property.
Q3. Are you able to manufacturing products according to customer's design?
Sure,we have made many special orders from oversea for 10 years since 2571. So we have enough ability to deal with any cases. OEM certificate is available to provided.
Q4. What's your advantages in the machinery manufacturing industry?
Fast delivery time,High quality products,Best customer service,Adopting the latest production technology.
Q5. Which countries have you been exported recently?
Canada,Australia,Peru,Egypt,Brazil,Mexico,South Africa,etc.
Q6. Are you sure that your product will suit for our excavator?
We have different brand hydraulic breakers. Show me your model number,and we can give you best match products.
Q7. How about the packing of the goods?
Standard export package,wood cases,or as customers' demands.
| Warranty: | 3-6 Months |
|---|---|
| Type: | Front Head |
| Application: | Excavator |
| Certification: | CE |
| Brand: | Soosa-N Brand |
| Model No.: | Sb121 Sb-121 Sb 121 |
| Customization: |
Available
|
|
|---|
How do hydraulic cylinders enhance the performance of construction and mining equipment?
Hydraulic cylinders play a vital role in enhancing the performance of construction and mining equipment by providing powerful and precise linear motion. These industries require heavy-duty machinery that can withstand demanding conditions and efficiently perform tasks such as lifting, pushing, and digging. Here's a detailed explanation of how hydraulic cylinders enhance the performance of construction and mining equipment:
1. Power and Force:
- Hydraulic cylinders are capable of generating substantial force, allowing construction and mining equipment to handle heavy loads and perform challenging tasks. The hydraulic system applies pressure to the fluid, which is transmitted to the hydraulic cylinder, resulting in the movement of the piston rod. The larger the diameter of the cylinder, the greater the force that can be generated. Hydraulic cylinders enable the equipment to exert significant force, making it possible to lift and move heavy materials, excavate soil and rock, and perform other demanding operations.
2. Precise Control:
- Hydraulic cylinders offer precise control over the movement of construction and mining equipment. By regulating the flow of hydraulic fluid into and out of the cylinder through control valves, operators can precisely control the speed, position, and force exerted by the hydraulic cylinder. This level of control allows for accurate and controlled movements, enabling operators to perform tasks with precision and efficiency. Whether it's lifting a specific load, positioning an attachment, or maneuvering in tight spaces, hydraulic cylinders provide the necessary control for optimal equipment performance.
3. Adaptability:
- Hydraulic cylinders are highly adaptable to various construction and mining equipment. They can be designed and manufactured in different sizes, stroke lengths, and configurations to suit specific requirements. Hydraulic cylinders can be integrated into different types of equipment, such as excavators, loaders, bulldozers, and drilling rigs. Their adaptability allows for the customization of equipment to meet the needs of different applications and operating conditions, enhancing overall performance.
4. Durability and Reliability:
- Construction and mining environments are known for their harsh conditions, including extreme temperatures, vibrations, and exposure to dust, dirt, and debris. Hydraulic cylinders are designed to withstand these challenging conditions and provide long-lasting performance. They are constructed using robust materials, such as high-strength steel, and equipped with seals and components that can endure heavy loads, impacts, and contaminants. The durability and reliability of hydraulic cylinders ensure that construction and mining equipment can operate continuously and withstand the demanding nature of these industries.
5. Safety:
- Hydraulic cylinders contribute to the safety of construction and mining equipment operations. Their precise control allows operators to perform tasks with accuracy, minimizing the risk of accidents and damage to the equipment or surrounding structures. Hydraulic cylinders also enable the implementation of safety features, such as overload protection systems and emergency stop mechanisms, ensuring the safe operation of the equipment. The reliable and controlled movements provided by hydraulic cylinders enhance overall safety in construction and mining operations.
6. Increased Productivity:
- By providing the necessary power, precise control, and adaptability, hydraulic cylinders contribute to increased productivity in construction and mining applications. Construction and mining equipment equipped with hydraulic cylinders can perform tasks more efficiently and effectively, reducing the time and effort required to complete projects. The ability to handle heavy loads, control movements precisely, and adapt to various tasks improves the overall productivity of the equipment, leading to cost savings and improved project timelines.
In summary, hydraulic cylinders enhance the performance of construction and mining equipment by providing power, precise control, adaptability, durability, and safety. They enable these machines to handle heavy loads, perform tasks with accuracy, withstand harsh conditions, and increase productivity. Hydraulic cylinders are integral components that contribute to the efficiency and effectiveness of construction and mining operations.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder's movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
Which industries and machinery commonly use hydraulic cylinders for power transmission?
Hydraulic cylinders are widely used in various industries and machinery for power transmission due to their ability to generate high force, precise control, and reliable operation. They play a crucial role in converting hydraulic energy into mechanical force and motion. Here are the detailed industries and machinery that commonly utilize hydraulic cylinders for power transmission:
1. Construction and Heavy Equipment:
- Hydraulic cylinders are extensively used in the construction industry for tasks involving heavy lifting, pushing, and positioning. They are employed in cranes, excavators, loaders, bulldozers, and other heavy equipment to lift and move heavy loads, operate attachments, and manipulate construction materials. Hydraulic cylinders provide the necessary force and control for tasks such as lifting and lowering buckets, extending and retracting booms, and tilting blades.
2. Material Handling and Logistics:
- In material handling and logistics applications, hydraulic cylinders are vital components for the movement and manipulation of goods. They are used in forklifts, stackers, palletizers, and conveyor systems to lift, lower, and position loads with precision. Hydraulic cylinders enable the efficient transfer of heavy objects, facilitate stacking and sorting operations, and contribute to the smooth operation of material handling equipment.
3. Agriculture and Farming:
- The agricultural industry relies on hydraulic cylinders for various tasks in farming equipment. Tractors, harvesters, sprayers, and loaders utilize hydraulic cylinders to perform functions such as lifting and lowering implements, adjusting the position of attachments, and steering operations. Hydraulic cylinders enable efficient and precise control in tasks like plowing, tilling, harvesting, and baling, enhancing productivity and convenience in agricultural operations.
4. Mining and Extraction:
- Hydraulic cylinders are extensively utilized in the mining and extraction industry for their ability to handle heavy loads and operate in challenging environments. They are employed in mining equipment such as dump trucks, loaders, and excavators for tasks like ore extraction, rock breaking, and material transport. Hydraulic cylinders provide the force required for excavating, loading, and dumping operations, contributing to the efficiency and productivity of mining operations.
5. Manufacturing and Industrial Machinery:
- Hydraulic cylinders are an integral part of various manufacturing and industrial machinery. They are utilized in presses, stamping machines, injection molding machines, and metal forming equipment to apply force for shaping, bending, and pressing operations. Hydraulic cylinders enable precise control over the force and speed required for manufacturing processes, ensuring accurate and consistent results.
6. Automotive and Transportation:
- Hydraulic cylinders are employed in the automotive and transportation industry for a range of applications. They are used in vehicle lifting systems, such as car lifts and hydraulic jacks, for maintenance and repairs. Hydraulic cylinders are also utilized in bus doors, truck tailgates, and cargo handling systems to provide controlled movement and positioning. Additionally, hydraulic suspension systems in trucks, buses, and trailers use hydraulic cylinders for load leveling and stability.
7. Aerospace and Aviation:
- The aerospace and aviation industry relies on hydraulic cylinders for various applications, including aircraft landing gear, wing flaps, and flight control systems. Hydraulic cylinders provide the necessary force and precise control for extending and retracting landing gear, adjusting wing surfaces, and actuating control surfaces. They contribute to the safe and efficient operation of aircraft, ensuring reliable performance during takeoff, landing, and flight maneuvers.
8. Marine and Offshore:
- Hydraulic cylinders are utilized in marine and offshore equipment for a wide range of tasks. They are found in ship and boat steering systems, hatch covers, cranes, winches, and anchor handling equipment. Hydraulic cylinders enable precise control and powerful force transmission in maritime applications, supporting navigation, cargo handling, and offshore operations.
In summary, hydraulic cylinders are commonly used in industries such as construction, material handling, agriculture, mining, manufacturing, automotive, aerospace, marine, and more. They are integral components in machinery and equipment that require reliable power transmission, precise control, and the ability to handle heavy loads. The versatile nature of hydraulic cylinders allows them to be adapted to various applications, contributing to increased efficiency, productivity, and safety in numerous industries.
editor by CX 2023-10-12