Tag Archives: oem gearbox

China OEM Stainless Steel Spiral Bevel Gearbox for Servo Motor gearbox assembly

Product Description

For over 12 years, spiral bevel gearboxes from SIJIE have been the market leader for high-quality, reliable, versatile right-angle gearboxes.

We can also manufacture a special bevel gearbox to fit all your demands of the application.

SIJIE spiral bevel gearboxes are offered in 8 types of housing sizes and 6 types of gear ratios, which can be constructed with lots of shaft configurations and oriented in any direction to easily integrate into your machine design.

All the shaft configurations are suitable for Casting iron, stainless steel, and aluminum version bevel gearboxes.

Spiral Bevel Gearbox Specifications

Model	Input Speed (RPM)	Gear Ratio 1:1		Gear Ratio 2:1		Gear Ratio 3:1		Gear Ratio 4:1		Gear Ratio 5:1
		Power	Torque	Power	Torque	Power	Torque	Power	Torque	Power	Torque
		( KW )	( N.m )	( KW )	( N.m )	( KW )	( N.m )	( KW )	( N.m )	( KW )	( N.m )
SJV-090	2000	7.55	33.6	4.2	38.57	2.85	40.39	2.15	39.76	1.4	34.56
	1500	6	38.2	3.35	42.66	2.2	42.02	1.65	42.02	1.1	35.02
	1000	4.3	41.07	2.35	44.89	1.5	43.02	1.15	43.93	0.75	35.81
	750	3.4	43.29	1.8	45.84	1.2	45.84	0.87	44.19	0.58	36.93
SJV-110	2000	13.8	63	7.9	72	5.6	80	3.75	70.1	2.95	71.3
	1500	11	70	6.3	80.2	4.45	85	2.9	73.9	2.35	74.8
	1000	7.87	75	4.45	85	3.1	88.8	2	76.4	1.6	76.4
	750	6.15	78.3	3.45	87.9	2.4	91.7	1.55	78.9	1.25	79.6
SJV140	2000	29.9	128.6	14.1	133.3	10.1	136.8	6.8	125.3	5.05	115.2
	1500	23.9	152.2	11.1	141.3	7.95	151.8	5.3	135	3.95	125.7
	1000	17.2	164.3	7.85	149.9	5.6	160.4	3.75	143.3	2.75	131.3
	750	13.4	170.6	6.2	157.9	4.4	168.1	2.95	150.3	2.1	133.7
SJV-170	2000	49.2	180.1	26.2	224.7	18.2	235.2	10.5	179.5	8.05	170.9
	1500	39.3	250.2	20.8	264.9	14.4	275	8.4	213.9	6.45	205.3
	1000	28.8	275	14.9	284.6	10.1	289.4	5.9	225.4	4.5	214.9
	750	22.8	290.3	11.6	295.4	7.8	298	4.55	231.7	3.45	219.7
SJV-210	2000	84	336.7	52.4	480.2	34.9	428.3	23.3	417.6	15.9	350.2
	1500	67.5	429.8	43.2	550.1	27.7	529.1	18.5	471.1	12.7	404.3
	1000	50.5	482.3	31.4	599.7	20	573	13.4	511.9	9	429.8
	750	40.8	519.5	25.2	641.8	15.7	599.7	10.4	529.7	6.95	442.5
SJV-240	2000	111	475.8	71.5	643.7	52.4	695.2	37.7	652.3	28.9	643.8
	1500	90.5	576.2	58.5	744.9	41.9	800.3	30.2	769.1	23.4	744.9
	1000	68	649.4	41.9	800.3	30.2	865.2	21.7	828.9	16.4	783.1
	750	54.5	694	33.8	860.8	23.6	901.5	17.1	871	13	827.7
SJV-280	2000	168	837.5	107	961.4	73	957	47.6	870.4	39.4	890.5
	1500	156	993.2	88	1121	58.5	1117	38.5	980.5	31.4	999.6
	1000	115	1098	64.5	1232	42.4	1215	27.5	1051	22.4	1070
	750	94.2	1199	51	1299	33.5	1280	21.7	1105	17.7	1127

Company Informations:

Factory Apprarance Production Workshop

Assembly Workshop Inventory Workshop

SIJIE Team Gearbox Shipment

Why SIJIE cubic spiral bevel gearbox?

1: High-quality, low Backlash, quiet noise, smooth running, high torque bevel gearbox professional manufacturer since 2008.

2: The wide range of bevel gearbox product lines can meet the application needs of customers to the greatest extent.Gearbox housing size is from 065 to 280. Casting iron, stainless steel, and aluminum version gearboxes can be manufactured according to customers' requirements.

3: Strict quality control has been from the beginning to end at SIJIE. All the cubic bevel gearboxes will be tested in our factory accordingto the more than 30 items checking list before shipping.

4: SIJIE cubic type bevel gearbox has 13 months warranty period, during the warranty period, any problem with "SIJIE" products,after we confirmed, we will guide the customer to fix or ship a new 1 to replace it in 1-3 working days.

5: SIJIE kept a large inventory of cubic spiral bevel gearbox parts to make sure all the standard orders can be shipped in 7 working days.

6: Our Experienced Engineer Team can design the bevel gearbox drawings to fit all your demands in 2 hours. Small-quantity OEM/ODM orders also can be accepted by SIJIE. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Hardness:	Hardened Tooth Surface
Step:	Single-Step
Gear Ratios:	1:1, 2:1, 3:1, 4:1, 5:1
Configurations:	2-Way, 3-Way, 4-Way Shafts

Samples:	US$ 95/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

servo gearbox

Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes

Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:

1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.

2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.

3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.

4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.

5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor's output, compensating for any inherent backlash and ensuring precise positioning.

6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.

7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system's ability to maintain precise positioning.

Servo gearboxes' ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.

servo gearbox

Real-World Examples of Products Using Servo Gearboxes

Servo gearboxes find application in various industries and products, contributing to their precision, efficiency, and performance:

Industrial Robots: Industrial robots utilize servo gearboxes to achieve precise and controlled movements, enabling tasks such as assembly, welding, and material handling.
CNC Machines: Computer Numerical Control (CNC) machines use servo gearboxes for accurate positioning and control of cutting tools, resulting in high-quality and complex machining operations.
Automated Packaging Machines: Servo gearboxes play a vital role in packaging machines by ensuring precise filling, sealing, and labeling of products, leading to consistent packaging quality.
Medical Devices: Advanced medical devices like robotic surgical systems use servo gearboxes to provide surgeons with precise control and dexterity during minimally invasive procedures.
Textile Machinery: Servo gearboxes are employed in textile machinery to control the movement of yarn, ensuring uniform and high-quality fabric production.
Automated Material Handling Systems: Servo gearboxes enable automated conveyors, lifts, and sorting systems to handle materials efficiently and accurately in warehouses and distribution centers.
Printers and Plotters: High-resolution printers and plotters use servo gearboxes to precisely position print heads and ensure accurate image reproduction.
Food Processing Equipment: Servo gearboxes are integrated into food processing machines for tasks like slicing, portioning, and mixing, ensuring consistent product quality and yield.
Pharmaceutical Manufacturing: Pharmaceutical machinery relies on servo gearboxes for precise dosage and filling operations, crucial for drug production.
Aerospace Components: Aerospace systems, such as landing gear mechanisms and control surfaces, use servo gearboxes to achieve precise movement and ensure the safety of flight.

These examples demonstrate the widespread adoption of servo gearboxes across various industries, where precision, accuracy, and controlled motion are critical for efficient and high-performance operations.

servo gearbox

Servo Gearbox: Function in Motion Control Systems

A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:

Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor's rotational output is accurately transmitted to the driven component.

Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.

Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.

Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.

High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.

Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.

Positioning Accuracy: By accurately converting the motor's rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.

Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox's durability and minimizing wear.

Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.

Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.

China OEM Stainless Steel Spiral Bevel Gearbox for Servo Motor gearbox assembly
editor by CX 2024-01-05

China OEM Gearbox Reduction Gear RV Reducer with high quality

Product Description

Details Photos:

1. Hollow mechanism, which can insert cables inside the reducer, so as to realize the space-saving design of the device
2. Built-in mechanism of the main bearing: the reliability is improved and the total cost is reduced
3. Angular contact ball bearings are installed, so they can support external loads. Because of its high rigidity and large moment bearing capacity, it can be applied to rotating shafts; It can reduce the number of components required; Easy installation
4.2-stage reduction mechanism: small vibration, small gD2, the slow revolution speed of RV gear, reduced vibration, reduced motor direct junction (input gear), and inertia
5. Double column support mechanism: high torsional rigidity; Strong impact resistance (500% of rated torque); The crankshaft can be supported by 2 columns
6. Rolling contact mechanism: excellent starting efficiency; Small wear and long service life; Small backlash (1arc. Min.); Use of rolling bearings
7. Needle gear mechanism: small backlash (1arc. Min.), strong impact resistance (500% of rated torque), and more simultaneous meshing of RV gear and needle teeth

Advantages:
1. Large torsional rigidity, high torque
2. Dedicated technical personnel can be on the go to provide design solutions
3. Factory direct sales fine workmanship durable quality assurance
4. Product quality issues have a one-year warranty time, can be returned for replacement or repair

Company profile:

HangZhou CHINAMFG Technology Co., Ltd. was established in 2014. Based on long-term accumulated experience in mechanical design and manufacturing, various types of harmonic reducers have been developed according to the different needs of customers. The company is in a stage of rapid development. , Equipment and personnel are constantly expanding. Now we have a group of experienced technical and managerial personnel, with advanced equipment, complete testing methods, and product manufacturing and design capabilities. Product design and production can be carried out according to customer needs, and a variety of high-precision transmission components such as harmonic reducers and RV reducers have been formed; the products have been sold in domestic and global(Such as USA, Germany, Turkey, India) and have been used in industrial robots, machine tools, medical equipment, laser processing, cutting, and dispensing, Brush making, LED equipment manufacturing, precision electronic equipment, and other industries have established a good reputation.
In the future, Hongwing will adhere to the purpose of gathering talents, keeping close to the market, and technological innovation, carry CHINAMFG the value pursuit in the field of harmonic drive&RV reducers, seek the common development of the company and the society, and quietly build itself into a CHINAMFG brand with independent intellectual property rights. Quality supplier in the field of precision transmission".

Strength factory:

Our plant has an entire campus The number of workshops is around 300 Whether it's from the production of raw materials and the procurement of raw materials to the inspection of finished products, we're doing it ourselves. There is a complete production system

HST-I Parameter:

Rating table

Output speed (rpm)

Model

Speed ratio code

R
Speed ratio

Output torque (nm)
Input capacity (kw)

Axis rotation

Shell rotation

RV-10C

136
/ 0.09

111
/ 0.16

98
/ 0.21

90
/ 0.25

84
/ 0.29

80
/ 0.34

73
/ 0.41

68
/ 0.47

65
/ 0.54

RV-27C

36.57

1,390/38

1352/38

368
/ 0.26

299
/ 0.42

265
/ 0.55

243
/ 0.68

227
/ 0.79

215
/ 0.90

197
/ 1.10

184
/ 1.29

174
/ 1.46

RV-50C

32.54

1,985/61

1924/61

681
/ 0.48

554
/ 0.77

490
/ 1.03

450
/ 1.26

420
/ 1.47

398
/ 1.67

366
/ 2.04

341
/ 2.38

RV-100C

36.75

35.75

1,362
/ 0.95

1,107
/ 1.55

980
/ 2.05

899
/ 2.51

841
/ 2.94

796
/ 3.33

730
/ 4.08

RV-200C

34.86

1,499/43

1456/43

2,724
/ 1.90

2,215
/ 3.09

1,960
/ 4.11

1,803
/ 5.04

1,686
/ 5.88

1,597
/ 6.69

RV-320C

35.61

2,778/78

2700/78

4,361
/ 3.04

3,538
/ 4.94

3,136
/ 6.57

2,881
/ 8.05

2,690
/ 9.41

RV-500C

37.34

3,099/83

3016/83

6,811
/ 4.75

5,537
/ 7.73

4,900
/ 10.26

4,498
/ 12.56

Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions.
2. Calculate the input capacity (kW) by the following formula.

Input capacity (kW)=2π*N*T/60*η/100*10*10*10

N: output speed (RPM)
T: output torque (nm)
η = 75: reducer efficiency (%)

The input capacity is the reference value.
3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor.
(refer to low-temperature characteristics)

T0 Rated torque (note. 7)	N0 Rated output speed	K Rated life	TS1 Allowable starting and stopping torque	TS2 Instantaneous maximum allowable torque	NS0 Allowable maximum output speed (Note 1)	Backlash	Empty range MAX.	Angle transfer Error MAX.	Start efficiency represents the value	MO1 MO1. Permissible moment (Note.4)	MO2 Momstant moment Permissible moment	Wr Allowable radial load (Note.9)	I Converted value of inertia moment input shaft (note. 5)	Moment of inertia I (I = GD2 / 4) standard center gear	weight
(Nm)	(rpm)	(h)	(Nm)	(Nm)	(r/min)	(arc.sec.)	(arc.min.)	(arc.sec.)	(%)	(Nm)	(Nm)	(N)	(kgm2)	(kgm2)	(kg)
98	15	6,000	245	490	80	1.0	1.0	70	75	686	1,372	5,755	1.38×10-5	0.678×10-3	4.6
264.6	15	6,000	662	1,323	60	1.0	1.0	70	80	980	1,960	6,520	0.550×10-4	0.563×10-3	8.5
490	15	6,000	1,225	Bolt fastening 2,450	50	1.0	1.0	60	75	1,764	3,528	9,428	1.82×10-4	0.363×10-2	14.6
				Through-hole bolt fastening 1,960
980	15	6,000	2,450	Bolt fastening 4,900	40	1.0	1.0	50	80	2,450	4,900	11,802	0.475×10-3	0.953×10-2	19.5
				Through-hole bolt fastening 3,430
1,960	15	6,000	4,900	Bolt fastening 9,800	30	1.0	1.0	50	80	8,820	17,640	31,455	1.39×10-3	1.94×10-2	55.6
				Through-hole bolt fastening 7,350
3,136	15	6,000	7,840	15,680	25	1.0	1.0	50	85	20,580	39,200	57,087	0.518×10-2	0.405×10-1	79.5
4,900	15	6,000	12,250	24,500	20	1.0	1.0	50	80	34,300	78,400	82,970	0.996×10-2	1.014×10-1	154

4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram. 5. For moment stiffness and torsion stiffness, please refer to the inclination angle and torsion angle calculation. 6. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82). 7. The above specifications are obtained according to the company's evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use. 8. When the radial load is within dimension B, please use it within the allowable radial load range.

Exhibition:

APPLICATIONS:

FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

Samples:	US$ 600/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

gear gearbox

How do gear reducers enhance the efficiency of conveyor systems and robotics?

Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here's how they contribute:

Conveyor Systems:

In conveyor systems, gear reducers enhance efficiency in the following ways:

Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

Robotics:

In robotics, gear reducers enhance efficiency through the following means:

Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China OEM Gearbox Reduction Gear RV Reducer with high quality
editor by CX 2023-12-28

China OEM 400m Center CZPT Senninger Iwob Sprinkler CZPT Gearbox 740UV Komet Endgun best automatic gearbox

Product Description

Product Description

Pivot, also called center CHINAMFG or clock pivot, is a large-scaled automatically running irrigation equipment, quite suitable for corn, wheat, alfalfa, potato, grain, vegetable and sugarcanes and cash CHINAMFG etc, and even good for fruit tree, plant nursery A single CHINAMFG could cover a very large field.

Comparing with the other irrigation way, the CHINAMFG has the following advantage:
1.The largest irrigation covering.
No need CHINAMFG or much earthwork, only water recourse like well or surface water, 1 single CHINAMFG could cover 12m tubes for CHINAMFG or linear, at the same time, ERP system ensure the internal manufacturing and logistic quality.

IRRITECH was public in 2015(stock code is 835416). CHINAMFG products has been successfully installed and used in most provinces in China to irrigate wheat, corn, potato, alfalfa, sugarcane, flowers, and fruits. Export to Mali in Africa, Cuba in South American, Kazakhstan and Tajikistan in Middle Asia. We are looking CHINAMFG to corporate with distributors and customers to achieve win-to-win and long term benefit.

FAQ

1.What kinds of pivots do CHINAMFG produce?

Our products can be classified into 3 categories: fixed center pivot, towable center pivot, and lateral move system.
The main difference between these systems is their mobility.
1.The fixed system has 1 stationary end of the machine, while the other moves clockwise by motorized wheels.
2.Towable pivots have 3 or 4 wheels assembled at the center of the pivot, making it towable by tractor.
3.Lateral move systems work in a linear fashion, driven by motorized wheels. Unlike center pivots, where area is determined by the length of the machine, lateral move systems depend on both system length and distance traveled.

A towable center CHINAMFG should be a maximum length of 300m for safe towing, but fixed pivots can be much longer.
Compared with both fixed and towable systems, lateral move systems depend on the source of water. Ditch fed machines recieve water from the built ditch. Hose fed machinery recieves water from underground pipelines with hydrants. For hose fed systems, the maximum length is 450m because connecting 1 hydrant to another incurs labor costs.

2.PIVOT DESIGN CHOICES

When purchasing a center CHINAMFG system 1 must select:

Mainline size and outlet spacing;
Length, including the number of towers;
Drive mechanisms;

Application rate of the pivot;

The type of water applicator.

These choices affect investment and operating costs, irrigation efficiency, and CHINAMFG production. Wise decisions will result in responsible water management and conservation, flexibility for future changes, and low operating costs.

3.What is the warranty on your products?

Warranty covers our center CHINAMFG and lateral move systems up to 1 year concerning electrical equipment, and 10 years or 10,000 working hours for gearboxes and gear motors-whichever expires first.
We guaruntee 15year use concerning our galvanized eqipment against corrosion, and 3 years for our tires and rims.

4.How much does your equipment cost?

Our pricing depends on the machine you are looking for, along with several other variables. In regards to our center pivots, we have both fixed and towable pivots and lateral move systems available. We will need to know your preferred water source (ditch or hose fed), land data and the types of crops that will be irrigated. Given this information, we will also determine the necessary sprinklers for your system.

5.What are your payment terms?

We accept 30% down by T/T (wire) or 70% by L/C or T/T before shipment.

6.How long will it take to manufacture and ship a center CHINAMFG or lateral move system?

Time spent on each order depends on the quantity and specifications of your order. Some machines we have in stock, but special orders require more time. We can provide you a time estimate once we have adequate information concerning your order.
However, we can say that lateral move systems take a longer time to produce, especially if you require a ditch feed water source. Because they also require a main cart pump, diesel engine, and alternator, time also must be included for our suppliers.

7.Are these machines difficult to operate?

Our machines are very simple, and you will be able to learn their functions within an hour's time. Once you learn to operate the systems control panel, it will function automatically. We are also currently working on a remote control for our systems, which should be released soon.

8.Do center pivots and lateral move systems work on rolling or mountainous terrain?

Yes, both systems can work on rolling or mountainous land. Lateral move systems only work on up to 5% slopes, but center CHINAMFG systems will work on up to 20% slopes.

9.What is the auto stop/reverse system and when can it be used?

In certain situations, a CHINAMFG will not finish a full rotation due to obstacles in the field such as terrain, poles, houses, etc. Now the auto stop/reverse system is needed. A touch device is installed in the tower of the pivot, when hit by the rod connected, the CHINAMFG can stop/reverse automatically.

10.Can I use fertilizer device on more than 1 machine?

Yes, you can use our chemical injector on more than 1 machine such as center CHINAMFG and lateral move systems. The chemical injector is small and easily transferred by just 1 person. It can also promise the safety of livings, you can find the details on the introduction.

11.Can I use fertilizer device on more than 1 machine?

If your field is rectangular and you are not using a lateral move system, you may need end gun to spray the area uncovered. The corner control systems can control when the end gun is spraying, so that no water is wasted on covered land.

12.Is the diesel generator included in my quote?

Our diesel generator is only included with lateral move systems, otherwise we will quote with electric power. If you would like, we can include the generator in your quote for other systems.

13.If I need a CFR price, what should I do?

All we need is your destination port. Then we will provide a CFR quotation by adding the freight cost provided by our freight forwarder .

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage:	Irrigation
Type:	Irrigation System
Power Source:	Electricity
Drainage & Irrigation Mode:	Sprinkler Irrigation Equipment
Pump Type:	Centrifugal Pump
Material:	Metal

Customization:	Available \| Customized Request

irrigation gearbox

Factors in Selecting the Right Irrigation Gearbox

Choosing the appropriate irrigation gearbox involves considering several key factors to ensure optimal performance and water distribution efficiency:

Irrigation Method: Different irrigation methods (pivot, linear, drip, etc.) have specific gearbox requirements. The gearbox must match the motion and distribution pattern of the chosen method.
Load Capacity: The gearbox should be able to handle the load imposed by the irrigation equipment, including the weight of pipes, hoses, and sprinklers.
Adjustability: For pivot and linear irrigation, the gearbox should allow for precise adjustments to control the radius of coverage.
Environmental Conditions: The gearbox should be designed to withstand exposure to water, moisture, dirt, and varying weather conditions.
Speed and Torque: The gearbox's speed and torque specifications must match the requirements of the irrigation system's movement and water distribution needs.
Durability: The gearbox should have a robust construction to ensure a long lifespan, even in challenging agricultural environments.
Efficiency: An efficient gearbox minimizes energy consumption, contributing to overall system efficiency.
Compatibility: The gearbox must be compatible with the other components of the irrigation system, including motors, control systems, and actuators.
Maintenance: Easy access for maintenance and servicing is crucial to prevent downtime during critical watering periods.
Cost: Balancing performance and cost is essential to ensure that the selected gearbox provides the best value for the investment.

By carefully evaluating these factors, farmers and agricultural professionals can choose the right irrigation gearbox that meets the specific needs of their irrigation system and contributes to efficient water distribution and crop growth.

irrigation gearbox

Real-World Examples of Irrigation Systems Using Gearbox Technology

There are several real-world examples of irrigation systems that utilize gearbox technology to enhance water distribution and efficiency:

Pivot Irrigation Systems: Pivot irrigation systems are commonly equipped with gearboxes to facilitate the movement of the irrigation arm. These gearboxes allow the arm to rotate and cover a circular area, ensuring even water distribution across the field.
Linear Move Irrigation Systems: Linear move systems, also known as lateral move systems, use gearboxes to control the movement of the irrigation pipes along a linear path. These systems are often used in rectangular or square fields.
Drip Irrigation Systems: Some advanced drip irrigation systems incorporate gearboxes to regulate the pressure and flow of water in the drip lines. These gearboxes ensure uniform water delivery to each plant, minimizing water wastage.
Center Pivot Systems: Center pivot irrigation systems, which consist of a rotating sprinkler arm, utilize gearboxes to control the rotation and movement of the arm. This technology enables efficient water distribution across large agricultural fields.
Subsurface Irrigation: In subsurface irrigation systems, gearboxes are used to control the movement of buried drip lines. These systems deliver water directly to the root zones of plants, reducing evaporation and surface water runoff.
Automated Irrigation: Many modern automated irrigation systems employ gearboxes to control valves, pumps, and other components. These systems can be programmed to deliver water at specific times and rates, optimizing water use.
Remote-Controlled Irrigation: Remote-controlled irrigation systems utilize gearboxes to enable precise adjustments and control of water distribution from a central location, reducing the need for manual adjustments in the field.

These examples demonstrate how gearbox technology enhances the efficiency, accuracy, and water conservation capabilities of various irrigation systems in agriculture.

irrigation gearbox

Handling Variations in Water Pressure and Flow with Irrigation Gearboxes

Irrigation gearboxes are designed to effectively handle variations in water pressure and flow, ensuring consistent and uniform water distribution across the irrigated area. Here's how they accomplish this:

Pressure Regulation: Many irrigation gearboxes are equipped with pressure regulation mechanisms. These mechanisms can adjust the gearbox's internal components to accommodate changes in water pressure, maintaining a steady output regardless of fluctuations.
Flow Control: Irrigation gearboxes can control the flow rate of water by adjusting the rotational speed of the output shaft. This control allows for precise water distribution, even when the input water flow rate changes.
Optimized Gearing: The gearbox's internal gearing system is designed to provide consistent performance even under varying loads. High-quality materials and precision engineering ensure that the gearbox can handle different conditions without compromising efficiency.
Feedback Mechanisms: Some advanced irrigation systems include feedback mechanisms that monitor water pressure and flow in real time. These feedback signals can be used to automatically adjust the gearbox's settings for optimal performance.

Overall, irrigation gearboxes are engineered to maintain reliable and consistent water distribution regardless of changes in water pressure and flow. This capability is crucial for ensuring that crops, plants, and landscapes receive the required amount of water for healthy growth.

China OEM 400m Center CZPT Senninger Iwob Sprinkler CZPT Gearbox 740UV Komet Endgun best automatic gearbox
editor by CX 2023-12-27

China Standard Agrico Center CZPT OEM Factory CZPT Gearbox 740u 50: 1 bevel gearbox

Product Description

Product Description

FAQ

1.What kinds of pivots do CHINAMFG produce?

2.PIVOT DESIGN CHOICES

When purchasing a center CHINAMFG system 1 must select:

Mainline size and outlet spacing;
Length, including the number of towers;
Drive mechanisms;

Application rate of the pivot;

The type of water applicator.

3.What is the warranty on your products?

4.How much does your equipment cost?

5.What are your payment terms?

We accept 30% down by T/T (wire) or 70% by L/C or T/T before shipment.

6.How long will it take to manufacture and ship a center CHINAMFG or lateral move system?

7.Are these machines difficult to operate?

8.Do center pivots and lateral move systems work on rolling or mountainous terrain?

Yes, both systems can work on rolling or mountainous land. Lateral move systems only work on up to 5% slopes, but center CHINAMFG systems will work on up to 20% slopes.

9.What is the auto stop/reverse system and when can it be used?

10.Can I use fertilizer device on more than 1 machine?

11.Can I use fertilizer device on more than 1 machine?

12.Is the diesel generator included in my quote?

Our diesel generator is only included with lateral move systems, otherwise we will quote with electric power. If you would like, we can include the generator in your quote for other systems.

13.If I need a CFR price, what should I do?

All we need is your destination port. Then we will provide a CFR quotation by adding the freight cost provided by our freight forwarder .

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage:	Irrigation
Type:	Irrigation System
Power Source:	Electricity
Drainage & Irrigation Mode:	Sprinkler Irrigation Equipment
Pump Type:	Centrifugal Pump
Material:	Metal

Customization:	Available \| Customized Request

irrigation gearbox

Factors in Selecting the Right Irrigation Gearbox

Choosing the appropriate irrigation gearbox involves considering several key factors to ensure optimal performance and water distribution efficiency:

Irrigation Method: Different irrigation methods (pivot, linear, drip, etc.) have specific gearbox requirements. The gearbox must match the motion and distribution pattern of the chosen method.
Load Capacity: The gearbox should be able to handle the load imposed by the irrigation equipment, including the weight of pipes, hoses, and sprinklers.
Adjustability: For pivot and linear irrigation, the gearbox should allow for precise adjustments to control the radius of coverage.
Environmental Conditions: The gearbox should be designed to withstand exposure to water, moisture, dirt, and varying weather conditions.
Speed and Torque: The gearbox's speed and torque specifications must match the requirements of the irrigation system's movement and water distribution needs.
Durability: The gearbox should have a robust construction to ensure a long lifespan, even in challenging agricultural environments.
Efficiency: An efficient gearbox minimizes energy consumption, contributing to overall system efficiency.
Compatibility: The gearbox must be compatible with the other components of the irrigation system, including motors, control systems, and actuators.
Maintenance: Easy access for maintenance and servicing is crucial to prevent downtime during critical watering periods.
Cost: Balancing performance and cost is essential to ensure that the selected gearbox provides the best value for the investment.

irrigation gearbox

Real-World Examples of Irrigation Systems Using Gearbox Technology

There are several real-world examples of irrigation systems that utilize gearbox technology to enhance water distribution and efficiency:

Pivot Irrigation Systems: Pivot irrigation systems are commonly equipped with gearboxes to facilitate the movement of the irrigation arm. These gearboxes allow the arm to rotate and cover a circular area, ensuring even water distribution across the field.
Linear Move Irrigation Systems: Linear move systems, also known as lateral move systems, use gearboxes to control the movement of the irrigation pipes along a linear path. These systems are often used in rectangular or square fields.
Drip Irrigation Systems: Some advanced drip irrigation systems incorporate gearboxes to regulate the pressure and flow of water in the drip lines. These gearboxes ensure uniform water delivery to each plant, minimizing water wastage.
Center Pivot Systems: Center pivot irrigation systems, which consist of a rotating sprinkler arm, utilize gearboxes to control the rotation and movement of the arm. This technology enables efficient water distribution across large agricultural fields.
Subsurface Irrigation: In subsurface irrigation systems, gearboxes are used to control the movement of buried drip lines. These systems deliver water directly to the root zones of plants, reducing evaporation and surface water runoff.
Automated Irrigation: Many modern automated irrigation systems employ gearboxes to control valves, pumps, and other components. These systems can be programmed to deliver water at specific times and rates, optimizing water use.
Remote-Controlled Irrigation: Remote-controlled irrigation systems utilize gearboxes to enable precise adjustments and control of water distribution from a central location, reducing the need for manual adjustments in the field.

These examples demonstrate how gearbox technology enhances the efficiency, accuracy, and water conservation capabilities of various irrigation systems in agriculture.

irrigation gearbox

Role of an Irrigation Gearbox in Pivot and Linear Irrigation

Irrigation gearboxes play a crucial role in both pivot and linear irrigation systems by facilitating the controlled movement of irrigation equipment and ensuring efficient water distribution:

Pivot Irrigation: In pivot irrigation systems, a central pivot point supports a rotating arm with sprinklers attached. Irrigation gearboxes are used to drive the pivot movement, allowing the arm to rotate around the pivot point. As the arm moves, the sprinklers distribute water over the field in a circular pattern. The irrigation gearbox controls the speed and direction of the pivot, ensuring uniform water coverage and preventing overwatering or underwatering in specific areas.

Linear Irrigation: Linear irrigation involves the movement of irrigation equipment along a straight line across the field. Irrigation gearboxes are used to drive the motion of the irrigation equipment, which can include sprinklers, drip lines, or other water distribution devices. The gearbox controls the speed and direction of the movement, ensuring that water is evenly distributed along the length of the field. This method is particularly useful for rectangular or elongated fields.

Both pivot and linear irrigation systems rely on irrigation gearboxes to regulate the movement of irrigation equipment, leading to efficient water distribution and optimized crop watering. The use of irrigation gearboxes enhances water management and contributes to the overall success of agricultural irrigation systems.

China Standard Agrico Center CZPT OEM Factory CZPT Gearbox 740u 50: 1 bevel gearbox
editor by CX 2023-12-25

China high quality Manufacture Directly Sale Large Gear Wheels CZPT PS135 OEM Mc075131 Spiral Bevel Gear 6/37 Gearbox Transmission agricultural gearbox head

Product Description

Car Fitment	Mitsubishi PS135
OE No.	MC57131
Speed Ratio	6/37
Type	Differential Gear
Material	20CrMnTi/ 8620
Hardness	HRC58-62
Treatment	Carburizing,Hardening, tempering,high frequency treatment,black coating,zincing,nickelage

Company Profile

HangZhou CZPT Machinery is a professional manufacture of spiral bevel gear. The company has CNC milling machine, the GLEASON milling machine, rolling inspection machine, gear measuring center, a full set of metallographic analysis, inspection equipment and other related advanced equipment.
Our company owns gear measuring center equipped with advanced testing machines such as contourgraph, universal measuring microscope and full set netlaaographic analysis detector. According to various technical requirements and through procedures of sampling, special inspection and re-examination, multi-indexes of gears like observation, measurement and tracking can be completed.
With our high quality products, high credibility and trusty cooperation, aiming to be a highly specialized gear manufacturer of high level and all-directional service,we are looking CZPT to your business negotiation and our promising cooperation.

FAQ

Q1: Are your products standard?
A: Our model is standard, if you have specific demand, pls tell us the details.
Q2: What is you main categories?
A: CZPT truck parts, CZPT truck parts, Hino truck parts, CZPT truck parts,Toyota truck parts, Mazda truck parts ,Suzuki truck parts,etc.
Q3: If we don't find what we want on your website, what should we do?
A: You can email us the descriptions and pictures of the products you need, we will check whether we have them.
B: We develop new items every month, and some of them have not been uploaded to website in time. Or you can send us sample by express, we will develop this item for bulk purchasing.
Q4: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.
Q5:Do you test all your goods before delivery?
Yes, we have 100% test before delivery.

Application:	Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Gear Position:	External Gear
Manufacturing Method:	Cut Gear
Toothed Portion Shape:	Curved Gear
Material:	Cast Steel

Customization:	Available \| Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you're interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
agriculturalparts

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can't keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox's 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
agriculturalparts

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don't want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world's leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
China high quality Manufacture Directly Sale Large Gear Wheels CZPT PS135 OEM Mc075131 Spiral Bevel Gear 6/37 Gearbox Transmission agricultural gearbox head
editor by CX 2023-11-22

China Professional 15 Years OEM Experience 50: 1 Ratio Wheel Gearbox for Center CZPT Irrigation System manufacturer

Product Description

RainTek 50:1 Ratio Wheel Gearbox for Center CHINAMFG Irrigation System

This RTGB-M01 gearbox can be used for Zimmatic (Lindsay) and other brands center CHINAMFG irrigation system. RainTek sells more than 50,000 sets per year to America and Australia. The installation size is the same with original gearboxes provided by CHINAMFG manufacturers. As a purpose of changing old gearboxes, the most customer will choose this gearbox with a high-quality and competitive price.

We can also provide many different types gear motors and gearboxes. For further information, please feel free to contact us.

Specification Table

Part No.	Ratio	Output Shaft Diameter	Max. Torque	Weight	Shaft	Lube
RTGB-M01	50:1	2.25" (57.15mm)	7909 N.m	50 kg	Dual	Included

Replacement of Zimmatic, Pierce, and other Brands Center CHINAMFG & Lateral Move Irrigation System.

Features

1. 2.25" output shaft.

2. 50:1 gear ratio.

3. Dual input seals and triple lip output seal.

4. Input shaft guard.

5. Top oil fill plug.

FAQ

Q1. Do you offer samples?
A1: Yes. You can buy 1pcs product as your first order to check the quality.

Q2. Can you provide OEM or ODM service?
A2: Yes. Based on years' experience manufacturing sprinklers and we have the designer team, we accept both OEM and OEM service.

Q3. Tell me your company's strength, because I want to place an order with you?
A3: RainTek's team has a long-time experience in the irrigation industry and we committed to providing high-quality irrigation products in the global market. We provide OEM service for some world famous brand and cooperate with some CHINAMFG manufacturers.

Q4. Can I get any discount?
A4: The price is negotiable, we can offer you discount according to the order quantity.

Q5. Can I use this gearbox as the replacement of my old center CHINAMFG irrigation system?
A5: Yes. Actually, it can be used for Zimmatic and many other brands CHINAMFG except Valley with the same gear ratio-50:1 and installation size.

Q6. What kinds of center CHINAMFG components can you provide?
A6: RainTek can provide drive-train parts(gear motor, gearbox, coupler...), sprinklers(I-Wob, D3000, R3000...), the spray gun(skipper, 101, 140...), electrical parts(collector ring, tower box, timer...), water distribution parts(gasket, boot hose, drain...), and other fittings.

Q7. What's the delivery method and cost?
A7: Both by air and by sea are ok. Freight cost depends on the commodity weight, volume, and your destination.

IF IT'S DIFFICULT FOR YOU TO CHOOSE THE CORRECT GEARBOXES, PLEASE CONTACT US!

Application:	Agricultural Machinery, Center Pivot Irrigation System
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Expansion
Gear Shape:	Conical - Cylindrical Gear
Step:	Double-Step

Samples:	US$ 250/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

irrigation gearbox

Optimizing Performance with Gear Ratios in Irrigation Gearboxes

Gear ratios play a crucial role in optimizing the performance of irrigation gearboxes by allowing precise control over the speed and torque output of the gearbox. Here's how gear ratios contribute to performance:

Torque Multiplication: In irrigation systems, different tasks require varying levels of torque. By using gear ratios, the gearbox can multiply the torque from the input source, enabling the equipment to handle heavy loads such as moving large irrigation arms or distributing water through long pipes.
Speed Reduction: In some cases, the output speed of the gearbox needs to be reduced to match the requirements of the irrigation equipment. Gear ratios enable the gearbox to slow down the rotational speed while maintaining sufficient torque, ensuring precise and controlled movement.
Speed Increase: Conversely, gear ratios can also be used to increase the output speed of the gearbox, allowing faster movement of certain irrigation components like pivots or linear systems. This is particularly useful for covering larger areas efficiently.
Precision Control: Gear ratios offer fine-tuning capabilities for controlling the movement of irrigation equipment. The ability to select the appropriate gear ratio ensures that the equipment moves at the desired speed, making it easier to achieve uniform water distribution and coverage.

By carefully choosing the right gear ratio for the specific irrigation task, operators can optimize the performance of their irrigation gearboxes, enhance water distribution efficiency, and ultimately contribute to successful and sustainable agricultural practices.

irrigation gearbox

Adaptability of Irrigation Gearboxes for Small and Large-Scale Farming

Irrigation gearboxes are designed with adaptability in mind, making them suitable for both small and large-scale farming:

Modular Design: Many irrigation gearboxes have a modular design that allows for customization and scalability. Different gearbox sizes and configurations can be selected based on the scale of the farming operation.
Multiple Ratios: Irrigation gearboxes often come with a range of gear ratios. This allows farmers to choose the appropriate gear ratio for their specific application, whether it's a small-scale garden or a large agricultural field.
Compatibility: Manufacturers often provide a variety of mounting options and input/output configurations, making it easier to integrate irrigation gearboxes into different irrigation systems, regardless of scale.
Efficiency and Precision: Regardless of scale, irrigation gearboxes provide efficient water distribution and precise control. This benefits both small gardens and large fields, ensuring water is distributed accurately to the plants' needs.
Range of Applications: Irrigation gearboxes can be used for various irrigation methods, such as center pivot, linear, and drip irrigation. This versatility makes them suitable for different farming scales.
Cost-Effectiveness: Manufacturers often offer a range of irrigation gearboxes with varying features and performance levels. Farmers can choose the gearbox that best meets their needs and budget.
Ease of Maintenance: Many irrigation gearboxes are designed for easy maintenance, which is beneficial regardless of the farming scale. Simple maintenance procedures contribute to the longevity and reliability of the gearboxes.

Overall, the adaptability of irrigation gearboxes makes them a versatile solution for both small and large-scale farming operations, ensuring efficient and controlled water distribution to optimize crop growth.

irrigation gearbox

Role of an Irrigation Gearbox in Pivot and Linear Irrigation

Irrigation gearboxes play a crucial role in both pivot and linear irrigation systems by facilitating the controlled movement of irrigation equipment and ensuring efficient water distribution:

China Professional 15 Years OEM Experience 50: 1 Ratio Wheel Gearbox for Center CZPT Irrigation System manufacturer
editor by CX 2023-11-17

China OEM Sc-9.311 Rotary Tiller Cultivator Gearbox for Agricultural wholesaler

Product Description

SC Transmission SC-9.311
Rotary TillerCultivator Gearbox for Agricultural

Rotary tiller gearbox is an adopted middle gear transmission system, mounted with a tractor of 12-80HP. Tractor wheel tracks are completely covered after tillage as the working width is much wider. The quality is reliable and the performance is well. So it can be used on dry and paddy fields. It can reduce the time, laboring, cost, etc. during operation.

Product Description

PRODUCT PARAMETERS
ITEM	SC-9.311
Ratio	1:3
Teeth	36/12
Module	4.35
Power (HP)	50
Input Rate	540 rpm
Input/Output Description	1 3/8 Z6 / Optic axis / Optic axis
Weight (N.W)	21Kg

Omi Gear RC30

Detailed Photos

Company Profile

FAQ

Shipping

Application:	Agricultural Machinery
Function:	Speed Changing, Speed Reduction, Speed Increase
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Single-Step
Type:	Gear

Samples:	US$ 200/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

agriculturalparts

Choosing the Right Agricultural Gearbox

There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We'll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.

Bevel gearboxes

Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.

Shaft-mounted

Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine's cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver's position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
agriculturalparts

Shaft-mounted with bearings

If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don't require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.

CZPT gearboxes

The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you're a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.

Bevel gearboxes with bearings

The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
agriculturalparts

Bevel gearboxes with CZPT gearboxes

The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land's potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
China OEM Sc-9.311 Rotary Tiller Cultivator Gearbox for Agricultural wholesaler
editor by CX 2023-11-13

China OEM CZPT Series 1-Stage High Precision Helical Gear Planetary Reducer Gearbox for Servo Stepper Motor Industrial Factory Automation comer gearbox

Product Description

Precision planetary gear reducer is a new-generation of product developed by our company, with a compromise of advanced technology both at home and abroad, its main features are as follows:

1. Low noise: under 65db.

2. Low backlash: within 3 arcmin.

3. High efficiency: 97% for 1 stage, 94% for 2 stages.

4. High input speed: Rated input speed 3000rpm, max input speed 6000 rpm.

5. High output torque: higher torque output than that of conventional planetary gear reducer.

6. High stability hardening,which extends gear service life and maintain high accuracy as new after a long period of operation.

Precicion planetary gear reducer is widely used in the following fields:

1. Aerospace industries.

2. Medical health, electronic information industries.

3. Industrial robots, productin automation, CNC machine tool manufacturing industries.

4. Motor,textile,printing,food,metallurgical,envrironment protection engineering, warehouse logistics industries.

About Xingda since 1984
_{HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of non-standard products, such as gears, shafts, punching parts ect, according to customers' Drawings or sam-
ples.}

Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also.

Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.

Application:	Motor, Machinery
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Gear Shape:	Helical
Step:	Single-Step
Type:	Planetary Gear Reducer

Samples:	US$ 230/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

servo gearbox

High-Speed Applications and Accuracy in Servo Gearboxes

Servo gearboxes can indeed be used in high-speed applications without compromising accuracy, thanks to their design features:

1. Precision Engineering: Servo gearboxes are engineered with high precision, which allows them to maintain accurate motion control even at high speeds.

2. Reduced Backlash: Many servo gearbox designs incorporate mechanisms to minimize backlash, which is the lost motion between input and output. This feature enhances accuracy even in high-speed scenarios.

3. Advanced Bearings: High-quality bearings used in servo gearboxes reduce friction and contribute to maintaining accuracy and efficiency at high speeds.

4. Rigid Construction: The rigid construction of servo gearboxes minimizes flexing or deformation under high-speed loads, ensuring that the intended motion is accurately transmitted.

5. Dynamic Balancing: Some servo gearboxes are dynamically balanced to minimize vibrations that could affect accuracy during high-speed operation.

6. Lubrication: Proper lubrication practices play a vital role. The right lubricant minimizes friction, heat, and wear, ensuring accuracy even at high speeds.

7. Feedback Systems: High-speed applications often use feedback systems, such as encoders, to constantly monitor and adjust the positioning. This further enhances accuracy.

8. Advanced Control Algorithms: The combination of accurate gearboxes and advanced control algorithms ensures precise motion profiles even at high speeds.

Overall, servo gearboxes are designed to excel in accuracy, precision, and efficiency, making them suitable for high-speed applications where maintaining accuracy is crucial.

servo gearbox

Real-World Examples of Products Using Servo Gearboxes

Servo gearboxes find application in various industries and products, contributing to their precision, efficiency, and performance:

Industrial Robots: Industrial robots utilize servo gearboxes to achieve precise and controlled movements, enabling tasks such as assembly, welding, and material handling.
CNC Machines: Computer Numerical Control (CNC) machines use servo gearboxes for accurate positioning and control of cutting tools, resulting in high-quality and complex machining operations.
Automated Packaging Machines: Servo gearboxes play a vital role in packaging machines by ensuring precise filling, sealing, and labeling of products, leading to consistent packaging quality.
Medical Devices: Advanced medical devices like robotic surgical systems use servo gearboxes to provide surgeons with precise control and dexterity during minimally invasive procedures.
Textile Machinery: Servo gearboxes are employed in textile machinery to control the movement of yarn, ensuring uniform and high-quality fabric production.
Automated Material Handling Systems: Servo gearboxes enable automated conveyors, lifts, and sorting systems to handle materials efficiently and accurately in warehouses and distribution centers.
Printers and Plotters: High-resolution printers and plotters use servo gearboxes to precisely position print heads and ensure accurate image reproduction.
Food Processing Equipment: Servo gearboxes are integrated into food processing machines for tasks like slicing, portioning, and mixing, ensuring consistent product quality and yield.
Pharmaceutical Manufacturing: Pharmaceutical machinery relies on servo gearboxes for precise dosage and filling operations, crucial for drug production.
Aerospace Components: Aerospace systems, such as landing gear mechanisms and control surfaces, use servo gearboxes to achieve precise movement and ensure the safety of flight.

servo gearbox

Benefits of Using a Servo Gearbox for Precise Motion Control

Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:

1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.

2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.

3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.

4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.

5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.

6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.

7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.

8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.

9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.

10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.

Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.

China OEM CZPT Series 1-Stage High Precision Helical Gear Planetary Reducer Gearbox for Servo Stepper Motor Industrial Factory Automation comer gearbox
editor by CX 2023-10-19

China OEM Agricultural Farm Greenhouse Automatic Sprinkling Irrigation Worm Gearbox for Center CZPT Irrig automatic gearbox

Product Description

Agricultural Farm Greenhouse Automatic Sprinkling Irrigation Worm Gearbox for Center CHINAMFG Irrig

Related products:

Our Factory:

1. Shell: made of high rigidity fc-25 cast iron;
2. Gear: high purity alloy steel 20crmnt is used for quenching and tempering, carburizing, quenching and grinding;
3. Spindle: high purity alloy steel 40Cr quenching and tempering processing, with high hanging load capacity.
4. Bearing: equipped with tapered roller bearing with heavy load capacity;
5. Oil seal: imported double lip oil seal, with the ability of dust and oil leakage.
Product lubrication:
The use of proper lubricating oil for t spiral bevel gear commutator can give full play to the efficiency of the steering gear and improve its service life.
1. The initial wear period is 2 weeks or 100-200 hours. There may be a small amount of metal wear particles between them. Please clean the interior and replace it with new lubricating oil;
2. In case of long-term use, change the lubricating oil every half a year or 1000-2000 hours.
Technical parameters of T spiral bevel gear commutator:
It can be equipped with single horizontal axis, double horizontal axis, single vertical axis and double vertical axis 1:5, 1:5, 1:1, 1:5, 1:5, 1:1

Company Profile:

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Three-Step

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

irrigation gearbox

Optimizing Performance with Gear Ratios in Irrigation Gearboxes

Torque Multiplication: In irrigation systems, different tasks require varying levels of torque. By using gear ratios, the gearbox can multiply the torque from the input source, enabling the equipment to handle heavy loads such as moving large irrigation arms or distributing water through long pipes.
Speed Reduction: In some cases, the output speed of the gearbox needs to be reduced to match the requirements of the irrigation equipment. Gear ratios enable the gearbox to slow down the rotational speed while maintaining sufficient torque, ensuring precise and controlled movement.
Speed Increase: Conversely, gear ratios can also be used to increase the output speed of the gearbox, allowing faster movement of certain irrigation components like pivots or linear systems. This is particularly useful for covering larger areas efficiently.
Precision Control: Gear ratios offer fine-tuning capabilities for controlling the movement of irrigation equipment. The ability to select the appropriate gear ratio ensures that the equipment moves at the desired speed, making it easier to achieve uniform water distribution and coverage.

irrigation gearbox

Enhancing Efficiency of Drip and Sprinkler Irrigation with Irrigation Gearboxes

Irrigation gearboxes play a crucial role in enhancing the efficiency of both drip and sprinkler irrigation systems by ensuring precise water distribution and optimal performance:

Drip Irrigation: In drip irrigation systems, irrigation gearboxes help regulate the pressure and flow of water in the drip lines. These gearboxes ensure that each plant receives the right amount of water directly at its root zone. By controlling the water delivery, irrigation gearboxes minimize water wastage due to overspray or runoff. Additionally, the ability to adjust water flow helps accommodate different soil types and plant water requirements, contributing to efficient water use.
Sprinkler Irrigation: For sprinkler irrigation systems, irrigation gearboxes are used in various components, including rotating sprinkler heads and pivoting arms. These gearboxes enable precise control over the direction, angle, and rotation of the sprinkler heads, ensuring uniform coverage of the field. By accurately distributing water over the cultivated area, irrigation gearboxes minimize under-irrigated or over-irrigated spots. This results in improved crop health, reduced water wastage, and increased overall efficiency of the irrigation system.

By incorporating irrigation gearboxes into both drip and sprinkler irrigation setups, farmers can achieve better control over water distribution, reduce water consumption, and enhance the overall efficiency of their irrigation practices.

irrigation gearbox

Role of an Irrigation Gearbox in Pivot and Linear Irrigation

Irrigation gearboxes play a crucial role in both pivot and linear irrigation systems by facilitating the controlled movement of irrigation equipment and ensuring efficient water distribution:

China OEM Agricultural Farm Greenhouse Automatic Sprinkling Irrigation Worm Gearbox for Center CZPT Irrig automatic gearbox
editor by CX 2023-09-27

China OEM High Quality and Precision Worm Gearbox wholesaler

Product Description

Design
Armed with the idea of the small in volume,; light in weight and novel in pattern,; we designed and developed the CHINAMFG series gear operators which are wildly applied in the area of valve automation control.; These kinds of products were specially designed used for butterfly valve,; ball valve and plug valve together with YSPHA series pneumatic actuator

Feature
1,; Easy connection:; There are 2 keyway apart 90¡ In the inner hole of worm gear so as to be convenient for customer to choose relative position between gear operator and valve.;
2,; Easy operating:; Pull out the position pin and rotate off center device with 180¡ To realize pneumatic drive by positioning pin acted or to realize manual drive in the opposite way.;
3,; Dustproof and waterproof:; The gear operator is filled with special lubricant before leaving the factory.; It is CHINAMFG sealed with valve after installation possessing dustproof and waterproof function with protecting grade IP65.;
4,; Many Output torques:; It consists of a series of products,; so output torque matches with all kinds of pneumatic devices and valves.;

Operating principle
1,; Assembling procedures:; The bottom of gear operator should be connected with valve,; bracket surface connected with cylinder (actuator);,; valve stem go through the inner hole of worm gear and the square on the end of stem matches with square hole of cylinder (actuator);.;
2,; Operating procedures:; The cylinder (actuator); drives valve stem and worm gear rotating together when pneumatic drive and worm shaft meshes with worm gear to drive valve stem rotating along with piston of cylinder (actuator); moving when manual drive.; When pneumatic drive,; pull out the pneumatic drive by worm gear rotating following with pneumatic valve stem.; Just make the worm shaft mesh to realize manual drive.;

Gear Box Type	Ratio	Output (Torque Nm);	Input (Torque Nm);	Weight(KG);
EG350	44:;1	350	31.;25	6
EG700	52:;1	700	50	16.;3
EG1600	42:;1	1600	125	25
EG3000	72:;1	3000	155	49.;5

Casting Method:	Sand Casting
Casting Form Material:	Metal
Casting Metal:	Cast Iron
Casting Form Usage Count:	Permanent
Surface Treatment:	Polishing
Surface Roughness:	Ra0.05

Customization:	Available \| Customized Request

worm gearbox

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It's important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system's ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

worm gearbox

Worm Gearboxes in Conveyor Systems: Benefits and Considerations

Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:

Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.

However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:

Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.

Before integrating a worm gearbox into a conveyor system, it's important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor's performance and longevity.

worm gearbox

Preventing Backlash in a Worm Gearbox

Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:

High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.

It's important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox's performance while minimizing backlash.

China OEM High Quality and Precision Worm Gearbox wholesaler
editor by CX 2023-09-18