Tag Archives: gear box worm

China high quality Sw030 Sw040 Sw050 Sw063 Sw075 Sw090 Sw Vf Speed Reducer Gear Box Unit Worm Gearbox with Great quality

Product Description

VF030 VF040 VF050 VF063 VF075 VF090 VF110 VF130 VF150 SW030 SW040 SW050 SW063 SW075 SW090 Electrical Motor VF Speed Reducer Gear Box Unit Reductor Worm Gearbox

Product Description

1. Light in weight and non-rusting
2. Smooth in running, can work a long time in dreadful conditions
3. High efficiency, low noise
4. Good-looking in appearance, durable in service life, and small in volume

Detailed Photos

 

Product Parameters

Model 030 ~ 150
Power 0.06kw ~ 15kw
Input speed 750rpm ~ 2000rpm
Reduction ratio 1/5 ~ 1/100
Input motor AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft Solid shaft / Hollow shaft / Output flange…
Dimension standard Metric size / Inch size
Material of housing die-cast aluminum / Cast iron / Stainless steel
Accessories Flange / CZPT shaft / Torque arm / Cover …

 

Product dimension

Our Advantages

Company Profile

FAQ

Q: Can you make the gearbox with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What's your lead time?
A: Standard products need 5-30 days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Right Angle
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Blue or Silver
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agriculturalparts

Choosing the Right Agricultural Gearbox

There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We'll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.

Bevel gearboxes

Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.

Shaft-mounted

Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine's cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver's position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
agriculturalparts

Shaft-mounted with bearings

If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don't require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.

CZPT gearboxes

The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you're a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.

Bevel gearboxes with bearings

The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
agriculturalparts

Bevel gearboxes with CZPT gearboxes

The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land's potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
China high quality Sw030 Sw040 Sw050 Sw063 Sw075 Sw090 Sw Vf Speed Reducer Gear Box Unit Worm Gearbox   with Great quality China high quality Sw030 Sw040 Sw050 Sw063 Sw075 Sw090 Sw Vf Speed Reducer Gear Box Unit Worm Gearbox   with Great quality
editor by CX 2024-03-26

China high quality Agricultural Machinery Part Gear Box Worm Spray Center CZPT Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse with Good quality

Product Description

Agricultural Machinery Part Gear Box Worm Spray Center CHINAMFG Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse

Our Factory:

1. Shell: made of high rigidity fc-25 cast iron;
2. Gear: high purity alloy steel 20crmnt is used for quenching and tempering, carburizing, quenching and grinding;
3. Spindle: high purity alloy steel 40Cr quenching and tempering processing, with high hanging load capacity.
4. Bearing: equipped with tapered roller bearing with heavy load capacity;
5. Oil seal: imported double lip oil seal, with the ability of dust and oil leakage.
Product lubrication:
The use of proper lubricating oil for t spiral bevel gear commutator can give full play to the efficiency of the steering gear and improve its service life.
1. The initial wear period is 2 weeks or 100-200 hours. There may be a small amount of metal wear particles between them. Please clean the interior and replace it with new lubricating oil;
2. In case of long-term use, change the lubricating oil every half a year or 1000-2000 hours.
Technical parameters of T spiral bevel gear commutator:
It can be equipped with single horizontal axis, double horizontal axis, single vertical axis and double vertical axis 1:5, 1:5, 1:1, 1:5, 1:5, 1:1

Related products:

Application:

Company Profile:
Services
Also I would like to take this opportunity to give a brief introduction of our CHINAMFG company:

Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.

We have exported many products to our customers all over the world, we have long-time experience and strong technology support. 

Some of our customer :
Italy: COMER,GB GEABOX ,SATI, CHIARAVALLI, CHINAMFG , CHINAMFG
Germany: SILOKING ,GKN ,KTS
France: Itfran, Sedies
Brazil: AEMCO ,STU 
USA: John Deere , BLOUNT, Weasler, Agco, Omni Gear, WOODS
Canada: JAY-LOR , CANIMEX ,RingBall
......

-Ø Our Company with over 12 year's history and 1000 workers and 20 sales.
-Ø With over 100 Million USD sales in 2017
-Ø With advance machinery equipments
-Ø With large work capacity and high quality control, ISO certified.
......

You also can check our website to know for more details, if you need our products catalogue, please contact with us. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

irrigation gearbox

Compatibility with Different Types of Irrigation Pumps

Irrigation gearboxes are designed to be versatile and compatible with various types of irrigation pumps. They can be used with:

  • Centrifugal Pumps: These are commonly used for irrigation due to their efficiency and simplicity. Irrigation gearboxes can easily connect to the output shaft of centrifugal pumps, allowing them to convert rotational power to the desired movement for irrigation systems.
  • Positive Displacement Pumps: These pumps provide a consistent flow rate and are often used for more precise irrigation applications. Irrigation gearboxes can be integrated to ensure precise control over the movement and speed of positive displacement pumps.
  • Submersible Pumps: These pumps are often used in deep wells or reservoirs. While not directly connected to irrigation gearboxes, the gearbox can control the mechanisms that adjust the position of submersible pumps in wells or reservoirs, optimizing water intake.
  • Diaphragm Pumps: Diaphragm pumps are commonly used for small-scale irrigation or drip systems. Irrigation gearboxes can regulate the movement of diaphragm pumps, controlling the amount of water released.

The adaptability of irrigation gearboxes makes them suitable for various irrigation pump types, allowing farmers and agricultural operators to efficiently manage water distribution and optimize irrigation practices.

irrigation gearbox

Adaptability of Irrigation Gearboxes for Small and Large-Scale Farming

Irrigation gearboxes are designed with adaptability in mind, making them suitable for both small and large-scale farming:

  • Modular Design: Many irrigation gearboxes have a modular design that allows for customization and scalability. Different gearbox sizes and configurations can be selected based on the scale of the farming operation.
  • Multiple Ratios: Irrigation gearboxes often come with a range of gear ratios. This allows farmers to choose the appropriate gear ratio for their specific application, whether it's a small-scale garden or a large agricultural field.
  • Compatibility: Manufacturers often provide a variety of mounting options and input/output configurations, making it easier to integrate irrigation gearboxes into different irrigation systems, regardless of scale.
  • Efficiency and Precision: Regardless of scale, irrigation gearboxes provide efficient water distribution and precise control. This benefits both small gardens and large fields, ensuring water is distributed accurately to the plants' needs.
  • Range of Applications: Irrigation gearboxes can be used for various irrigation methods, such as center pivot, linear, and drip irrigation. This versatility makes them suitable for different farming scales.
  • Cost-Effectiveness: Manufacturers often offer a range of irrigation gearboxes with varying features and performance levels. Farmers can choose the gearbox that best meets their needs and budget.
  • Ease of Maintenance: Many irrigation gearboxes are designed for easy maintenance, which is beneficial regardless of the farming scale. Simple maintenance procedures contribute to the longevity and reliability of the gearboxes.

Overall, the adaptability of irrigation gearboxes makes them a versatile solution for both small and large-scale farming operations, ensuring efficient and controlled water distribution to optimize crop growth.

irrigation gearbox

Role of an Irrigation Gearbox in Pivot and Linear Irrigation

Irrigation gearboxes play a crucial role in both pivot and linear irrigation systems by facilitating the controlled movement of irrigation equipment and ensuring efficient water distribution:

Pivot Irrigation: In pivot irrigation systems, a central pivot point supports a rotating arm with sprinklers attached. Irrigation gearboxes are used to drive the pivot movement, allowing the arm to rotate around the pivot point. As the arm moves, the sprinklers distribute water over the field in a circular pattern. The irrigation gearbox controls the speed and direction of the pivot, ensuring uniform water coverage and preventing overwatering or underwatering in specific areas.

Linear Irrigation: Linear irrigation involves the movement of irrigation equipment along a straight line across the field. Irrigation gearboxes are used to drive the motion of the irrigation equipment, which can include sprinklers, drip lines, or other water distribution devices. The gearbox controls the speed and direction of the movement, ensuring that water is evenly distributed along the length of the field. This method is particularly useful for rectangular or elongated fields.

Both pivot and linear irrigation systems rely on irrigation gearboxes to regulate the movement of irrigation equipment, leading to efficient water distribution and optimized crop watering. The use of irrigation gearboxes enhances water management and contributes to the overall success of agricultural irrigation systems.

China high quality Agricultural Machinery Part Gear Box Worm Spray Center CZPT Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse   with Good quality China high quality Agricultural Machinery Part Gear Box Worm Spray Center CZPT Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse   with Good quality
editor by CX 2024-01-29

China wholesaler Agricultural Machinery Part Gear Box Worm Spray Center CZPT Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse car gearbox

Product Description

Agricultural Machinery Part Gear Box worm Spray Center CHINAMFG Irrigation Sprinklers Water Pump System Gearbox For Farm Greenhouse

Our product can be adapted: see the diagram and the chart below. Please give us the required model name so we can provide you the most accurate quotation.

This chart if for reference, if you need different features, provide us all relevant details for your project and we will be glad to help you finding the product matching your need at the best quality with the lowest price.

Please note the price and the MOQ may vary regarding the product you chose: do not hesitate to contact us to know more!
 

 

Related Products

Factory

Application

 

Extensive use for agricultural machines
Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength

Our factory

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Agricultural Gearbox
Usage: Farmland Infrastructure, Agricultural Machine
Material: Carbon Steel
Power Source: Electricity
Weight: OEM
After-sales Service: Installation Guide
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

irrigation gearbox

Compatibility with Different Types of Irrigation Pumps

Irrigation gearboxes are designed to be versatile and compatible with various types of irrigation pumps. They can be used with:

  • Centrifugal Pumps: These are commonly used for irrigation due to their efficiency and simplicity. Irrigation gearboxes can easily connect to the output shaft of centrifugal pumps, allowing them to convert rotational power to the desired movement for irrigation systems.
  • Positive Displacement Pumps: These pumps provide a consistent flow rate and are often used for more precise irrigation applications. Irrigation gearboxes can be integrated to ensure precise control over the movement and speed of positive displacement pumps.
  • Submersible Pumps: These pumps are often used in deep wells or reservoirs. While not directly connected to irrigation gearboxes, the gearbox can control the mechanisms that adjust the position of submersible pumps in wells or reservoirs, optimizing water intake.
  • Diaphragm Pumps: Diaphragm pumps are commonly used for small-scale irrigation or drip systems. Irrigation gearboxes can regulate the movement of diaphragm pumps, controlling the amount of water released.

The adaptability of irrigation gearboxes makes them suitable for various irrigation pump types, allowing farmers and agricultural operators to efficiently manage water distribution and optimize irrigation practices.

irrigation gearbox

Contribution of Irrigation Gearboxes to Water Conservation in Agriculture

Irrigation gearboxes play a significant role in promoting water conservation in agricultural practices through various mechanisms:

  • Precision Water Distribution: Irrigation gearboxes enable precise control over water distribution. This accuracy ensures that water is delivered directly to the crops' root zones, minimizing wastage due to overspray or runoff.
  • Adjustable Flow Rates: Many irrigation gearboxes allow for adjustable flow rates, allowing farmers to tailor the irrigation process to the specific water needs of different crops and soil types.
  • Programmable Scheduling: Some irrigation gearboxes are equipped with programmable timers and scheduling features. This capability enables irrigation to occur during optimal times when water evaporation rates are lower, reducing water loss.
  • Zoning and Section Control: Advanced irrigation systems using gearboxes can implement zoning and section control, directing water only to areas that require it. This prevents wastage on non-cultivated or adequately irrigated areas.
  • Efficient Water Management: By providing consistent and uniform water distribution, irrigation gearboxes help avoid underwatering or overwatering, both of which can lead to water waste and inefficient resource utilization.
  • Reduced Runoff and Erosion: Properly calibrated irrigation systems with gearboxes minimize excessive runoff and soil erosion, preserving both water and soil resources.
  • Drip Irrigation Enhancement: In drip irrigation systems, irrigation gearboxes play a role in maintaining optimal pressure levels and ensuring uniform water delivery to each plant, further enhancing water conservation.
  • Adaptation to Terrain: Gear-driven irrigation systems can adapt to varying terrain, ensuring that water reaches plants situated on slopes without excessive runoff.

The application of irrigation gearboxes helps farmers use water more efficiently, minimizing waste, and contributing to sustainable agricultural practices and water conservation efforts.

irrigation gearbox

Function of Irrigation Gearboxes in Agricultural Systems

An irrigation gearbox is a specialized component used in agricultural irrigation systems to control the movement of water for efficient irrigation. It plays a crucial role in distributing water to crops and fields effectively:

1. Water Flow Control: Irrigation gearboxes are designed to control the flow of water from the water source to the irrigation pipes or channels. They regulate the amount of water released and the direction in which it flows, ensuring even distribution across the entire field.

2. Valve Operation: Many irrigation systems use valves to manage water flow. Irrigation gearboxes are often integrated with these valves to open, close, or adjust them based on the irrigation schedule. The gearbox's rotational motion is translated into the linear motion needed to operate the valve mechanisms.

3. Timing and Scheduling: Some irrigation gearboxes are equipped with timers or sensors that allow for automated irrigation scheduling. The gearbox can be programmed to open or close valves at specific times, ensuring that crops receive water when needed.

4. Precision and Control: Irrigation gearboxes provide precise control over the water distribution process. This control is essential for preventing over- or under-watering, which can negatively impact crop health and yield. Proper water distribution also helps conserve water resources.

5. Adaptation to Terrain: Agricultural fields often have varying terrain and elevation changes. Irrigation gearboxes can be adjusted to accommodate different field layouts and slopes, ensuring that water reaches all areas evenly.

6. Integration with Pump Systems: In some cases, irrigation gearboxes are connected to pump systems that supply water from a water source such as a well or reservoir. The gearbox ensures that the pump operates efficiently, maintaining consistent water pressure and flow rates.

7. Maintenance and Durability: Irrigation gearboxes are designed to withstand the outdoor and agricultural environment. They are often constructed with durable materials and sealed to prevent water and debris ingress. Regular maintenance is required to ensure smooth operation and longevity.

Overall, irrigation gearboxes are essential components in agricultural irrigation systems. They enable precise control over water distribution, improve water efficiency, and contribute to the overall health and yield of crops by ensuring proper hydration.

China wholesaler Agricultural Machinery Part Gear Box Worm Spray Center CZPT Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse   car gearbox	China wholesaler Agricultural Machinery Part Gear Box Worm Spray Center CZPT Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse   car gearbox
editor by CX 2024-01-18

China manufacturer Agricultural Machinery Part Gear Box Worm Spray Center CZPT Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse with Hot selling

Product Description

Agricultural Machinery Part Gear Box Worm Spray Center CHINAMFG Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse

Our Factory:

1. Shell: made of high rigidity fc-25 cast iron;
2. Gear: high purity alloy steel 20crmnt is used for quenching and tempering, carburizing, quenching and grinding;
3. Spindle: high purity alloy steel 40Cr quenching and tempering processing, with high hanging load capacity.
4. Bearing: equipped with tapered roller bearing with heavy load capacity;
5. Oil seal: imported double lip oil seal, with the ability of dust and oil leakage.
Product lubrication:
The use of proper lubricating oil for t spiral bevel gear commutator can give full play to the efficiency of the steering gear and improve its service life.
1. The initial wear period is 2 weeks or 100-200 hours. There may be a small amount of metal wear particles between them. Please clean the interior and replace it with new lubricating oil;
2. In case of long-term use, change the lubricating oil every half a year or 1000-2000 hours.
Technical parameters of T spiral bevel gear commutator:
It can be equipped with single horizontal axis, double horizontal axis, single vertical axis and double vertical axis 1:5, 1:5, 1:1, 1:5, 1:5, 1:1

Related products:

Application:

Company Profile:
Services
Also I would like to take this opportunity to give a brief introduction of our CHINAMFG company:

Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.

We have exported many products to our customers all over the world, we have long-time experience and strong technology support. 

Some of our customer :
Italy: COMER,GB GEABOX ,SATI, CHIARAVALLI, CHINAMFG , Brevini
Germany: SILOKING ,GKN ,KTS
France: Itfran, Sedies
Brazil: AEMCO ,STU 
USA: John Deere , BLOUNT, Weasler, Agco, Omni Gear, WOODS
Canada: JAY-LOR , CANIMEX ,RingBall
......

-Ø Our Company with over 12 year's history and 1000 workers and 20 sales.
-Ø With over 100 Million USD sales in 2017
-Ø With advance machinery equipments
-Ø With large work capacity and high quality control, ISO certified.
......

You also can check our website to know for more details, if you need our products catalogue, please contact with us.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

irrigation gearbox

Factors in Selecting the Right Irrigation Gearbox

Choosing the appropriate irrigation gearbox involves considering several key factors to ensure optimal performance and water distribution efficiency:

  • Irrigation Method: Different irrigation methods (pivot, linear, drip, etc.) have specific gearbox requirements. The gearbox must match the motion and distribution pattern of the chosen method.
  • Load Capacity: The gearbox should be able to handle the load imposed by the irrigation equipment, including the weight of pipes, hoses, and sprinklers.
  • Adjustability: For pivot and linear irrigation, the gearbox should allow for precise adjustments to control the radius of coverage.
  • Environmental Conditions: The gearbox should be designed to withstand exposure to water, moisture, dirt, and varying weather conditions.
  • Speed and Torque: The gearbox's speed and torque specifications must match the requirements of the irrigation system's movement and water distribution needs.
  • Durability: The gearbox should have a robust construction to ensure a long lifespan, even in challenging agricultural environments.
  • Efficiency: An efficient gearbox minimizes energy consumption, contributing to overall system efficiency.
  • Compatibility: The gearbox must be compatible with the other components of the irrigation system, including motors, control systems, and actuators.
  • Maintenance: Easy access for maintenance and servicing is crucial to prevent downtime during critical watering periods.
  • Cost: Balancing performance and cost is essential to ensure that the selected gearbox provides the best value for the investment.

By carefully evaluating these factors, farmers and agricultural professionals can choose the right irrigation gearbox that meets the specific needs of their irrigation system and contributes to efficient water distribution and crop growth.

irrigation gearbox

Contribution of Irrigation Gearboxes to Water Conservation in Agriculture

Irrigation gearboxes play a significant role in promoting water conservation in agricultural practices through various mechanisms:

  • Precision Water Distribution: Irrigation gearboxes enable precise control over water distribution. This accuracy ensures that water is delivered directly to the crops' root zones, minimizing wastage due to overspray or runoff.
  • Adjustable Flow Rates: Many irrigation gearboxes allow for adjustable flow rates, allowing farmers to tailor the irrigation process to the specific water needs of different crops and soil types.
  • Programmable Scheduling: Some irrigation gearboxes are equipped with programmable timers and scheduling features. This capability enables irrigation to occur during optimal times when water evaporation rates are lower, reducing water loss.
  • Zoning and Section Control: Advanced irrigation systems using gearboxes can implement zoning and section control, directing water only to areas that require it. This prevents wastage on non-cultivated or adequately irrigated areas.
  • Efficient Water Management: By providing consistent and uniform water distribution, irrigation gearboxes help avoid underwatering or overwatering, both of which can lead to water waste and inefficient resource utilization.
  • Reduced Runoff and Erosion: Properly calibrated irrigation systems with gearboxes minimize excessive runoff and soil erosion, preserving both water and soil resources.
  • Drip Irrigation Enhancement: In drip irrigation systems, irrigation gearboxes play a role in maintaining optimal pressure levels and ensuring uniform water delivery to each plant, further enhancing water conservation.
  • Adaptation to Terrain: Gear-driven irrigation systems can adapt to varying terrain, ensuring that water reaches plants situated on slopes without excessive runoff.

The application of irrigation gearboxes helps farmers use water more efficiently, minimizing waste, and contributing to sustainable agricultural practices and water conservation efforts.

irrigation gearbox

Variations in Irrigation Gearbox Designs for Specific Irrigation Methods

Irrigation gearbox designs can vary based on the specific irrigation methods they are intended to be used with. Different irrigation techniques require different gearboxes to optimize water distribution. Here are some examples of variations in irrigation gearbox designs:

  • Pivot Irrigation: Pivot irrigation systems use linear move or center pivot systems to distribute water in a circular pattern. Gearboxes for pivot irrigation often have a high degree of angular adjustability to accommodate the circular motion. They may also feature specialized seals and coatings to withstand exposure to water and environmental factors.
  • Linear Irrigation: Linear irrigation involves moving the water distribution equipment along a straight line. Gearboxes for linear irrigation systems need to provide smooth and precise linear motion. They may incorporate linear actuators or guides to ensure accurate movement.
  • Drip Irrigation: Drip irrigation delivers water directly to the plant root zone. Gearboxes for drip irrigation may be part of valve control systems that regulate the water flow to individual drip lines. These gearboxes need to be compact and efficient in controlling the flow rate.
  • Sprinkler Irrigation: Sprinkler systems disperse water over the cultivated area in a spray pattern. Gearboxes for sprinkler irrigation may be used in the rotating heads of sprinklers. They need to provide reliable rotation and positioning for even water coverage.
  • Subsurface Irrigation: Subsurface irrigation delivers water below the soil surface. Gearboxes for subsurface irrigation may be used in valve systems controlling the water release from underground pipes. They require durability and resistance to soil and moisture.

These variations in irrigation gearbox designs reflect the diverse needs of different irrigation methods. Customized gearbox designs help ensure efficient and effective water distribution for various agricultural and landscaping applications.

China manufacturer Agricultural Machinery Part Gear Box Worm Spray Center CZPT Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse   with Hot selling		China manufacturer Agricultural Machinery Part Gear Box Worm Spray Center CZPT Irrigation Sprinklers Water Pump System Gearbox for Farm Greenhouse   with Hot selling
editor by CX 2023-09-22

China Custom Worm Gear Reduction Gearbox Gear Box Wheel Highquality Speed Reduction Best Steering High Quality Good Price Manufacturer Industrial Worm Gear Reduction Gearbox manufacturer

Product Description

Worm Gear Reduction Gearbox Gear Box Wheel HighQuality Speed Reduction Best Steering High Quality Good Price Manufacturer Industrial Worm Gear Reduction Gearbox

       

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

worm gearbox

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

  • Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
  • Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
  • Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
  • Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
  • Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
  • Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
  • Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
  • Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
  • Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
  • Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer's guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer's recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here's how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It's important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here's a comparison between worm gearboxes and some other common types:

  • Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
  • Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
  • Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
  • Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
  • Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.

While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.

China Custom Worm Gear Reduction Gearbox Gear Box Wheel Highquality Speed Reduction Best Steering High Quality Good Price Manufacturer Industrial Worm Gear Reduction Gearbox   manufacturer China Custom Worm Gear Reduction Gearbox Gear Box Wheel Highquality Speed Reduction Best Steering High Quality Good Price Manufacturer Industrial Worm Gear Reduction Gearbox   manufacturer
editor by CX 2023-09-18

China best Vf Worm Gear Box Transmission Gear Reducer with Output Flange components of gearbox

Product Description

Vf Worm Gear Box Transmission Gear Reducer with Output Flange. Helical gearbox series not only has higher transmission efficiency and loading capability than those of single-stage worm wheel transmission, but also reduces space. Moreover, under the close volume, the series can obtain higher transmission ratio and is more favorable for equipment setting. This product can be combined with various reducers to meet different requirements. S series with self-lock function
Energy Efficiency: Leveraging the advantages of high efficiency of helical gears and smooth transmission of worm gears, the reducer performs with outstanding stability and efficiency is above 90%
Loading Capacity: Available with power ranges from 0.12KW to 37KW, depending on different requirements and applications.
Installation Flexibility: All models are designed for a choice of mounting position M1-M6 specified by customers.

              

 
RICHMAN UNIVERSAL SOURCING CO LIMITED is located in HangZhou ZheJiang . With more than 20 years experience in gear transmission area, we have our owned factory and product lines. Worm reducer (WP series; RV series; VF series), screw jack reducer (WSH series) and helical gearbox (K,S,R,F series) are current mainly products. Strict and precision quality control procedure makes the final products meet demands of our customers.

We try to develop different markets, cooperate with kinds of customers, which can makes us keep moving forward, keep innovative and international vision. Richman Universal Sourcing is your best partner of transmission resolutions.

 

Application: Motor, Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Customization:
Available

|

Customized Request

worm gearbox

Common Problems and Troubleshooting for Worm Gearboxes

Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:

  • Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
  • Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
  • Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
  • Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
  • Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
  • Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
  • Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
  • Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.

If you encounter any of these problems, it's important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.

worm gearbox

Does a Worm Reducer Require Frequent Maintenance?

Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:

  • Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
  • Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
  • Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
  • Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
  • Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
  • Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
  • Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox's performance and longevity.

While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer's recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.

worm gearbox

How to Select the Right Worm Gearbox for Your Application

Selecting the right worm gearbox for your application involves careful consideration of various factors:

  • Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
  • Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
  • Efficiency: Consider the gearbox's efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application's needs.
  • Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
  • Mounting Options: Determine the mounting orientation and configuration that best suits your application.
  • Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
  • Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
  • Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
  • Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
  • Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.

Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.

China best Vf Worm Gear Box Transmission Gear Reducer with Output Flange   components of gearbox	China best Vf Worm Gear Box Transmission Gear Reducer with Output Flange   components of gearbox
editor by CX 2023-09-18

China factory Low Noise Big Torque Worm Gear Box with Electric Motor gearbox adjustment

Product Description

 

Product Description

 

Our Gearbox has many items for your choosing and we can produce as per your drawing or sample to meet your special request

1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11.Our gear box have reached the advance international level, can replace the same kind of products imported.

 

 

Size

Ratio

A

B

E

F

H

M

N

40

 

 

 

1/5

1/10

1/15

1/20

1/25

1/30

1/40

1/50

1/60

142

112

70

80

135

90

100

50

175

145

95

110

180

120

140

60

195

165

105

120

210

130

150

70

234

195

115

150

243

150

190

80

264

210

135

180

273

170

220

100

300

245

155

220

340

190

260

120

385

285

180

260

405

230

320

135

435

320

200

290

455

250

350

155

507

387

220

320

490

280

390

175

550

407

250

350

565

310

430

200

594

480

290

390

625

360

480

250

710

560

380

480

730

460

560

Size

G

Z

Input Shaft

Output Shaft

Weight Kg

Oil Weight L

HS

U

LS

S

40

12

10

25

12

28

14

3.8

0.14

50

15

11

30

12

40

17

7

0.17

60

20

11

40

15

50

22

10.5

0.23

70

20

15

40

18

60

28

14.5

0.5

80

20

15

50

22

65

32

22

0.7

100

25

15

50

25

75

38

36

1.6

120

30

18

65

30

85

45

63

3.0

135

30

18

75

35

95

55

80

3.5

155

38

20

85

40

110

60

114

3.6

175

40

20

85

45

110

65

150

4.5

200

42

22

95

50

125

70

218

6.4

250

42

27

110

60

155

90

363

8.5

 

 

Size

Ratio

A

B

E

F

H

M

N

40

 

 

 

1/5

1/10

1/15

1/20

1/25

1/30

1/40

1/50

1/60

142

85

70

80

135

90

100

50

175

105

95

110

180

120

140

60

195

120

105

120

205

130

150

70

234

140

115

150

235

150

190

80

264

160

135

180

265

170

220

100

300

178

155

220

327

190

260

120

385

230

180

260

388

230

320

135

435

260

200

290

445

250

350

155

507

300

220

320

483

280

390

175

550

325

250

350

550

310

430

200

594

350

290

390

610

360

480

250

710

420

380

480

755

460

560

Size

G

Z

Input Shaft

Output Shaft

Weight Kg

Oil Weight

HS

U

LS

S

40

12

10

25

12

28

14

3.8

 

50

15

11

30

12

40

17

7

0.4

60

20

11

40

15

50

22

10.5

0.5

70

25

15

40

18

60

28

14.5

0.7

80

25

15

50

22

65

32

22

1.1

100

25

15

50

25

75

38

36

2.3

120

30

18

65

30

85

45

63

4.5

135

30

18

75

35

95

55

80

6.0

155

38

20

85

40

110

60

114

6.2

175

40

20

85

45

110

65

150

8.0

200

42

22

95

50

125

70

218

9.0

250

48

27

110

60

155

90

363

17.0

 

 

Size

Ratio

A

B

E1

E2

F

G

M

N

40

 

 

 

1/5

1/10

1/15

1/20

1/25

1/30

1/40

1/50

1/60

142

85

72

85

75

12

179

97

50

175

105

93

102

90

14

220

116

60

195

120

105

120

100

15

260

126

70

234

140

120

135

120

20

295

156

80

264

160

130

150

140

20

320

176

100

300

178

155

180

190

30

375

226

120

385

230

185

215

220

30

450

266

135

435

260

210

235

260

35

495

306

155

507

300

245

295

290

45

590

350

175

550

325

267

323

320

45

640

394

200

594

350

290

360

370

42

710

440

250

710

420

350

440

440

46

860

510

 


HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets. Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years' experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers' special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 10 workdays.
2.Production Lead-times: 20-40 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can't find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we'll check.
 


 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Machinery, Marine, Agricultural Machinery
Function: Speed Changing
Layout: Cycloidal
Samples:
US$ 120/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

worm gearbox

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It's important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system's ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here's how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It's important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here's a comparison between worm gearboxes and some other common types:

  • Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
  • Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
  • Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
  • Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
  • Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.

While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.

China factory Low Noise Big Torque Worm Gear Box with Electric Motor   gearbox adjustment	China factory Low Noise Big Torque Worm Gear Box with Electric Motor   gearbox adjustment
editor by CX 2023-09-18

China high quality Wpa Gear Reducer Horizontal Gear Box Vertical Worm Gear Box with Great quality

Product Description

SC Transmission WPA gear reducer horizontal gear box vertical worm gear box

Product Description

Introductions of WP Series Worm Gearbox

WP Worm gearbox is developed on the basis of WD Worm gearbox for electric motor.
 

The worm is made of 45# high-quality steel by heat treatment. The worm wheel is made of tin bronze. The wear resistance is good, especially in the bearing capacity. This type gearbox is mainly used for the reduction transmission of various mechanical equipments such as plastics, metallurgy, beverages, mining, lifting and transportation, and chemical construction.

For industry applications that demand reliable speed reduction at a high energy efficiency, worm gearbox for electric motor offer a perfect solution. We carry worm gearbox for electric motor products in double reduction, single reduction and worm-helical types for versatile functionality, good performance.

Specifications

1,Small machine shape, light weight, without the use of shaft coupling, chain, sprockets and other transmission parts.
2,The space is small, the input shaft is mounted directly to the machine side, can effectively save space.
3,Low cost. Due to the direct installation, without transmission parts, assembly time can be reduced, in general, can reduce the cost of.
4,Easy installation, stable operation, long service life, high carrying capacity. Because of direct docking and motor installation, can completely prevent contact transmission parts, does not need a safety cover which can ensure the safety.

Application Scope

WP gear reducer series are widely used in food, leather, glass, ceramics, metallurgy, mining, lifting, transportation, cement, construction, chemical, textile, printing and dyeing, pharmaceutical and other equipment
Manufacture for WP worm gearbox single worm gearbox, double worm gearbox, universal worm gearbox. And Screw jack reducer.

Product Parameters

Applicable Industries:  Manufacturing Plant, Food & Beverage Factory, Energy & Mining
Gearing Arrangement:                                               Worm       
Output Torque:  170-291
Input Speed:  1500 rpm (according to motor)     
Output Speed: 25 -300
Place of Origin:                               China   
Housing Material:                                              Die-cast iron
Heat treatment:                                 Carburizing & Quenching               

 

Company Profile

FAQ

Shipping

Application: Motor, Machinery, Agricultural Machinery
Gear Shape: Bevel Gear
Type: Worm Reducer
Transport Package: Plywood Case
Specification: WP
Trademark: SC TRANSMISSION OR OEM
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

worm gearbox

Can a Worm Gearbox be Used for High-Speed Applications?

Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here's why:

  • Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
  • Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox's performance and longevity.
  • Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
  • Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.

While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.

worm gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here's what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it's essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

worm gearbox

What is a Worm Gearbox and How Does It Work?

A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.

The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

China high quality Wpa Gear Reducer Horizontal Gear Box Vertical Worm Gear Box   with Great quality China high quality Wpa Gear Reducer Horizontal Gear Box Vertical Worm Gear Box   with Great quality
editor by CX 2023-09-18

China Standard Factory Direct Supply Flange Mounted Worm Reduction RV Worm Gear Box bevel gearbox

Product Description

Worm gearbox speed reducer  electric motor dc are on sale with high quality for you
SMRV series worm-gear speed reducer :
It is a new-generation of products developed by our
company with combination of advanced technologyboth at home and abroad. The product is featured by:
1. Aluminium alloy die-cast casing for RV571, 030,040, 050, 063, 075, 090, light weight and non-rusting;cast iron casing for RV110, 130, 150.
2. Large output torque.
3. Stable transmission with lower noise.
4. High heat-radiating efficiency.
5. Elegant shape, small volume and durable serving life.
6. Suitable for omnibearing installation.
Product display

NMRV aluminum worm gearbox motor details:

You can choose the 1 type that you need form these product introction.

workshop and production equipment

Fand a market abroad
More than 50 countries and regions

If you have any question,please contact me.
HangZhou CHINAMFG Machinery Co.,ltd is a company specialized in research, manufacture and service of speed gearbox. Ever since establishment, we have been persisting in technical innovation, advancing the techonology to our products while maintaining our strict quality controls. It is the reason that our products branding ''Xihu (West Lake) Dis.n'' have enjoyed such successful global sales.
At present, our company mainly supplies 5 series products as RV worm gearbox, UDL series speed variator,PC series helical gear unit,G3 helical geared motor and SRC helical gearbox. The products are widely applied in the mechanical equipment field such as food and beverage,cement,package,chemical and dyeing, rubber and plastic, CNC machine tool,etc.
Our products have been processed ISO 9001 Quality System Certification and exported to Italy,Spain,Britain,Poland,Turkey.The USA and other European countries,earn the good reputation with our outstanding quality and service. 
Customers first,customers satisfaction, excellent after sale service and incessant innovation are our tenet and motto. We will go all out to provide all the customers with high quality and service.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical - Cylindrical Gear
Step: Single-Step
Samples:
US$ 26.4/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

worm gearbox

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

  • Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
  • Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
  • Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
  • Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
  • Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
  • Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
  • Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
  • Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
  • Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
  • Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer's guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer's recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

worm gearbox

Materials Used for Worm Gears

Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:

  • Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
  • Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
  • Cast Iron: Cast iron is known for its high strength and durability. It's often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
  • Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
  • Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
  • Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.

The choice of material depends on factors such as the application's load, speed, operating environment, and required performance characteristics. It's important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.

worm gearbox

Types of Worm Gear Configurations and Their Uses

Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:

  • Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It's used in heavy-duty applications like mining equipment and industrial machinery.
  • Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It's used in aerospace applications, robotics, and precision machinery.
  • Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It's suitable for applications requiring precise motion control, such as CNC machines and robotics.
  • Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It's used in conveyors, elevators, and automotive applications.
  • Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It's utilized in various industries where customization is essential.
  • Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It's commonly used in conveyors, mixers, and material handling systems.

Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.

China Standard Factory Direct Supply Flange Mounted Worm Reduction RV Worm Gear Box   bevel gearbox	China Standard Factory Direct Supply Flange Mounted Worm Reduction RV Worm Gear Box   bevel gearbox
editor by CX 2023-09-18

China manufacturer Professional Gearbox Worm Reduction Wp Series Gear Box with High Quality comer gearbox

Product Description

Factory high quality WP series 90 degree worm reduction gear box for electric motor

Features:
1. Different variants, both input and output shafts can be mounted horizontally or vertically

2. Compact structure

3. Direct drive or indirect drive available

4. Output could be CHINAMFG shaft or hollow hole

Product Parameters

Model Ratio

10

15

20

25

30

40

50

60

40

0.4

0.33

0.26

0.24

0.22

0.16

0.14

o.12

50

0.65

0.52

0.40

0.37

0.34

0.27

0.24

0.20

60

1.00

0.82

0.65

0.59

0.54

0.45

0.40

0.32

70

1.60

1.35

1.10

0.96

0.82

0.67

0.61

0.52

80

2.20

1.78

1.36

1.28

1.20

0.90

0.80

0.75

100

3.60

3.10

2.60

2.35

2.10

1.68

1.30

1.00

120

5.20

4.35

3.50

3.25

3.00

2.20

1.90

1.50

135

9.75

7.85

6.00

5.50

5.00

3.69

2.89

2.30

147

10.71

8.43

6.18

5.71

5.23

3.84

3.09

2.52

155

12.80

9.90

7.00

6.53

6.00

4.40

3.61

3.00

175

17.30

13.60

10.00

9.13

8.30

6.18

4.85

4.07

200

22.60

18.20

13.86

12.75

11.67

8.78

6.71

5.58

250

33.20

27.40

21.60

20.00

18.43

14.00

10.43

8.62

Product Description

Product Description

(1)Worm gear reducer is a power transmission mechanism, the use of gear speed converter, the motor (motor) the number of rotation to slow down to the number of rotation, and get a larger torque mechanism. At present, the application of speed reducer is widely used in the mechanism of transmitting power and motion.

(2)In all kinds of mechanical transmission system can see traces of it, from the transport ships, automobiles, motorcycles, construction heavy machinery, industrial machinery processing equipment and automated production equipment, to the common daily life appliances, clocks and watches, and so forth. Its application from the transmission of large power, to a small load, the precision of the angle of transmission can be seen in the application, and in industrial applications, the reducer has a reduction and increase the torque function. So it is widely used in speed and torque conversion equipmen

 

The role of main reducer:

1, reduce speed and increase the output torque, torque output ratio of motor output by the deceleration ratio, but should pay attention to not exceed the speed reducer rated torque.
2, deceleration while reducing the load inertia, inertia is reduced to the square of the reduction ratio. We can look at the General Motors has a value of inertia.

 

 

 

Company Profile

 

Application: Electric Cars, Motorcycle, Agricultural Machinery, Car, Power Transmission
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Type: Worm Gear Box
Input Speed: 1440rpm
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

worm gearbox

What are the Noise Levels Associated with Worm Gearboxes?

The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:

  • Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
  • Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
  • Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
  • Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox's capabilities can lead to increased noise.
  • Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
  • Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.

It's important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.

worm gearbox

Worm Gearbox vs. Helical Gearbox: A Comparison

Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let's compare them:

Aspect Worm Gearbox Helical Gearbox
Efficiency Lower efficiency due to sliding friction between the worm and worm wheel. Higher efficiency due to rolling contact between helical gear teeth.
Torque Transmission Excellent torque transmission and high reduction ratios achievable in a single stage. Good torque transmission, but may require multiple stages for high reduction ratios.
Noise and Vibration Generally higher noise and vibration levels due to sliding action. Lower noise and vibration levels due to smoother rolling contact.
Backlash Higher inherent backlash due to the design. Lower backlash due to meshing of helical teeth.
Efficiency at Higher Speeds Less suitable for high-speed applications due to efficiency loss. More suitable for high-speed applications due to higher efficiency.
Overload Protection Natural self-locking feature provides some overload protection. May not have the same level of inherent overload protection.
Applications Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. Widely used in various applications including automotive transmissions, industrial machinery, and more.

Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.

worm gearbox

What is a Worm Gearbox and How Does It Work?

A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.

The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

China manufacturer Professional Gearbox Worm Reduction Wp Series Gear Box with High Quality   comer gearbox	China manufacturer Professional Gearbox Worm Reduction Wp Series Gear Box with High Quality   comer gearbox
editor by CX 2023-09-18