Tag Archives: gear cvt

China high quality R97 Helical Geared Motor Gear Reducer Foot Mounted for Conveyor Machine cvt gearbox

Product Description

Product Description
suspended cranes inline helical gearbox
SGR helical geared motor body use the high degree of modularity cast iron, the gear and the axis use the high quality alloy steel in order to the precision forging, the helical gearbox though the strict heat treament procedure, guarantees helical gearbox's intensity and the rigidity. inline helical gearbox configure motor with flange or foot ,
helical gearbox design use modular compose with other reducers and variator, get a large reduce ratio drive and variation. Therefore inline helical gearbox manufacturer SGR 's helical gear motor applied to many industrial area, such as Metallurgical, mines, lifting, transportation, petrochemical, construction, textile, pharmaceutical, food, environmental, light electric, plastic machine, paper, parking equipment etc.
You can download inline helical gearbox catalogue from right button

Technical data:

Model	Shaft Dia.	Center Height	Output Flange Dia.	Power	Ratio	Permitted Torque	Weight
Model	Solid (mm)	(mm)	(mm)	(kw)	Ratio	(Nm)	(KGS)
R37	25k6	90h13	120/160	0.12~0.75	5~136	150	10
R47	30k6	115h13	160/200	0.25~2.2	5~173	300	15
R57	35k6	115h13	200/250	1.18~5.5	5~173	400	21
R67	35k6	130h13	200/250	0.37~7.5	5~170	500	27
R77	40k6	140h13	250/300	0.55~11	5~192	750	35
R87	50k6	180h13	300/350	0.75~18.5	5~192	1250	65
R97	60m6	225h13	350/450	1.5~30	5~197	2400	120
R107	70m6	250h13	350/450	2.2~45	5~197	3600	165
R137	90m6	315h13	450/550	4~55	5~197	6600	255
R147	110m6	355h13	450/550	7.5~90	5~195	10700	370
R167	120m6	425h13	550/660	11~132	8~186	14800	700
R187	160m6	510h13	660/770	15~160	8~186	28000	1500
Remark: the weight without oil and motor, shaft and flange input add 10%.

Characteristic:

Key Features: (5 points)*1*

Graded cast iron housings
High strength alloy steel gears
Single & 3 phase motor
DC or AC supply
Flame proof and brake motor options
Single or dual speed motor
More than 10000 + inline helical gearboxes in operation in the industry.

Production pictures:

Packing Pictures :

Factory

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FAQ:

1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .

2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00

3. Warranty
Our warranty is 12months

4. Payment term
100% T/T in advance and LC at sight .

5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.

6. Packing
Generally we use standard export plywood case to arrange the shipment .

7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .

8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.

9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.

10.How do you solve if the production have problem ?
Mostly, we don't need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery
Function:	Distribution Power, Change Drive Torque, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Single-Step

Samples:	US$ 200/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it's important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China high quality R97 Helical Geared Motor Gear Reducer Foot Mounted for Conveyor Machine cvt gearbox
editor by CX 2024-03-27

China Professional Customizable High Precision Harmonic Drive/High Precision Harmonic Drive Strain Wave Gear Robot Gearbox/Hamonic Speed Reducer cvt gearbox

Product Description

Product Description:

1. Flexspline is a hollow flanging standard cylinder structure.

2. There is a large-diameter hollow shaft hole in the middle of the cam of the wave generator. The internal design of the reducer has a support bearing.

3. It has a fully sealed structure and is easy to install. It is very suitable for occasions where the wire needs to be threaded from the center of the reducer.

Advantages:
1. High precision,high torque
2. Dedicated technical personnel can be on-the-go to provide design solutions
3. Factory direct sales fine workmanship durable quality assurance
4. Product quality issues have a one-year warranty time, can be returned for replacement or repair

Company profile:

HangZhou CHINAMFG Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CHINAMFG foundation for product quality. Our products are sold all over the country and abroad.

The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.

Our advantage is as below:

1.7 years of marketing experience

2. 5-person R & D team to provide you with technical support

3. It is sold at home and abroad and exported to Turkey and Ireland

4. The product quality is guaranteed with a one-year warranty

5. Products can be customized

Strength factory:

Our plant has an entire campus The number of workshops is around 300 Whether it's from the production of raw materials and the procurement of raw materials to the inspection of finished products, we're doing it ourselves. There is a complete production system

HST-III Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CHINAMFG torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	6.2	0.6	20.7	2.1	7.9	0.7	40.3	4.1	7000	3000	≤30	10000
	80	9	0.9	27	2.7	12.7	1.3	54.1	5.5
	100	9	0.9	32	3.3	12.7	1.3	62.1	6.3
17	50	18.4	1.9	39	4	29.9	3	80.5	8.2	6500	3000	≤30	15000
	80	25.3	2.6	49.5	5	31	3.2	100.1	10.2
	100	27.6	2.8	62	6.3	45	4.6	124.2	12.7
20	50	28.8	2.9	64.4	6.6	39	4	112.7	11.5	5600	3000	≤30	15000
	80	39.1	4	85	8.8	54	5.5	146.1	14.9
	100	46	4.7	94.3	9.6	56	5.8	169.1	17.2
	120	46	4.7	100	10.2	56	5.8	169.1	17.2
	160	46	4.7	100	10.2	56	5.8	169.1	17.2
25	50	44.9	4.6	113	11.5	63	6.5	213.9	21.8	4800	3000	≤30	15000
	80	72.5	7.4	158	16.1	100	10.2	293.3	29.9
	100	77.1	7.9	181	18.4	124	12.7	326.6	33.3
	120	77.1	7.9	192	19.6	124	12.7	349.6	35.6
32	50	87.4	8.9	248	25.3	124	12.7	439	44.8	4000	3000	≤30	15000
	80	135.7	13.8	350	35.6	192	19.6	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
40	100	308	37.2	660	67	432	44	1232	126.7	4000	3000	≤30	15000

HSG Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CHINAMFG torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	7	0.7	23	2.3	9	0.9	46	4.7	14000	8500	≤20	15000
	80	10	1	30	3.1	14	1.4	61	6.2
	100	10	1	36	3.7	14	1.4	70	7.2
17	50	21	2.1	44	4.5	34	3.4	91	9	10000	7300	≤20	20000
	80	29	2.9	56	5.7	35	3.6	113	12
	100	31	3.2	70	7.2	51	5.2	143	15
20	50	33	3.3	73	7.4	44	4.5	127	13	10000	6500	≤20	20000
	80	44	4.5	96	9.8	61	6.2	165	17
	100	52	5.3	107	10.9	64	6.5	191	20
	120	52	5.3	113	11.5	64	6.5	191	20
	160	52	5.3	120	12.2	64	6.5	191	20
25	50	51	5.2	127	13	72	7.3	242	25	7500	5600	≤20	20000
	80	82	8.4	178	18	113	12	332	34
	100	87	8.9	204	21	140	14	369	38
	120	87	8.9	217	22	140	14	395	40
32	50	99	10	281	29	140	14	497	51	7000	4800	≤20	20000
	80	153	16	395	40	217	22	738	75
	100	178	18	433	44	281	29	841	86
40	100	345	35	738	75	484	49	1400	143	5600	4000	≤20	20000

Exhibitions:
Application case:

FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery, Hst-I
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

gear gearbox

Are there any disadvantages or limitations to using gear reducer systems?

While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:

1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.

2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.

3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.

4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.

5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.

6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.

7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.

8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.

Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application's torque, precision, and efficiency requirements.
4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer's performance.
6. Efficiency: Assess the gear reducer's efficiency to minimize power losses and improve overall system performance.
7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery's requirements.
10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China Professional Customizable High Precision Harmonic Drive/High Precision Harmonic Drive Strain Wave Gear Robot Gearbox/Hamonic Speed Reducer cvt gearbox
editor by CX 2024-03-05

China Professional CZPT S Series Helical Worm Hollow Shaft Gear Speed Reducer with Motor cvt gearbox

Product Description

S helical worm gearbox motor/ reducer motor

S series is 1 kind of Helical worm gearbox ,designed as Modularization and high-stainless cast iron case . It is combination of helical gear and worm gear ,which with higher efficiency and strength than simple aluminum worm gearbox . Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements. The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor ideal low-cost solutions for simple applications

GPHQ S worm reducer motor materials

housing material:	HT2OO high-strength cast iron
Gear material:	20CrMnTi
Surface hardness of gear	HRC58°-62°
Gear core hardness	HRC33°-40°
Input/Output shaft material	40Cr
Input/Output shaft hardness	HBS241°-286°
Shaft at oil seal position hardness	HRC48 ° -55 °
Machining precision of gears material	Accurate grinding 6-5 grade
Efficiency	up to 98%
Noise(Max)	60-68dB
Temp.rise:	40°C
Vibration	≤20um
Motor	IP54, F class ,B5 FLANGE
color :	blue (if you need big quantity ,we can done as your wanted color )

Our reduction geared motor Advantage

1,reasonable price with excellent quality
2,delivery in time
3,safe ,reliable ,economical and durable
4,stable transmission ,quiet operation
5,smooth running and low noise
6,nice appearance ,durable service life
7,high heat-radiating efficiency ,high carrying ability
8,each gearbox must be tested before packing
9.reply in high efficiency during 1 working day
10. professional to produce gearbox and electric motor .

If there is any question, please don't hesitate to contact with me (EVA), U can send us your inquiry. And you will get response in 1 working day.

GEARBOX CATALOGUE :
CERTIFICATION :

PRODUCING PROCESS:

PACKAGE :

for 1 container, directly loading ,for less, all goods with pallet.

FAQ
1, Q:what\'s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor

2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed

3, Q: which payment way you can accept ?
A: TT, western union .

4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container

6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better .

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery
Layout:	Bevel
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Double-Step
Motor Power:	0.18kw-22kw

Customization:	Available \| Customized Request

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here's how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it's most efficient. This speed reduction helps match the motor's optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery's output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application's needs.

China Professional CZPT S Series Helical Worm Hollow Shaft Gear Speed Reducer with Motor cvt gearbox
editor by CX 2024-02-07

China Professional Two-Staged Reduction Gearbox, Helical Gear Motor Reducer cvt gearbox

Product Description

1.SRC helical gear motor reducers are widely applied in the sectors of agriculture and light industry. These helical gear reducers are two-staged reduction units with more precise reduction ratios and larger output torque.

2. The SRC models in our factory are available for motor power,0.12----4 KW; Foot mounting to these models is availabe for Motovario & Bonfiglioli installation specs;Foot code, M is for Motovario and B for CHINAMFG as the picture shows as follows,

3.Based on the motor coupling and output, SRC models are classifiied as follows,
1) Input flange coupled,shaft output,with foot mounted,marked as SRC...P;
2) Shaft coupled and output,with foot mounted,marked as SRC...HS;
3) Input flange coupled,shaft output,no foot mounted,marked as SRCZ...P;
4) Shaft coupled and output,no foot mounted,marked as SRCZ...HS;
5) Flange coupled and output,no foot mounted,marked as SRCF...P;
6) Shaft coupled,flange output,no foot mounted,marked as SRCF...HS.

4. Warranty,one year after shipment,on proper operation conditions;

5. After-sale service, free technical support any time;

6.Package for delivery: by sea,one pc / carton, several cartons / wooden pallet; by air, cartons

7.Samples and payment:
Samples will be charged and paid by the buyer,which will be refundable by means of deduction from the payment of order later.

Any query for more details or other explicit information will be warmly welcome. Please call me or send emails.I am always ready to serve you well.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Agriculture & Light Industry
Hardness:	Hardened
Type:	Bevel Gear
Reduction:	by Two-Staged Helical Gears
Warranty:	One Year After Shipment
Material:	Aluminum, Tin-Bronze

Samples:	US$ 35/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication's viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication's ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer's recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here's how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China Professional Two-Staged Reduction Gearbox, Helical Gear Motor Reducer cvt gearbox
editor by CX 2024-01-30

China Custom China High Motion Accuracy Motor Reducer Hydraulic Gearbox Cycloidal Gear Reducer cvt gearbox

Product Description

China high motion accuracy motor reducer hydraulic gearbox cycloidal gear reducer

motor reducer hydraulic gearbox cycloidal gear reducer
Installed with radial thrust ball bearings, so it can support external load, torque rigidity, large allowable torque, can reduce the number of components required, easy installation. The revolution speed of WRV gears is slower and vibration is reduced, which can reduce the motor structure (input gear) and inertia.

HangZhou Fubao Electromechanical Technology Co., Ltd.motor reducer hydraulic gearbox cycloidal gear reducer High precision, high rigidity, high torque, high load and other characteristics realize hollow design at the same time. After being hollowed out, the ease of use of the product is improved due to the variety of piping and cable layout options.

motor reducer hydraulic gearbox cycloidal gear reducer features:

A. Hollow mechanism
1. Cables can be inserted inside the reducer;
2. The space-saving design of the device is realized.

B. Main bearing built-in mechanism
1. Improved reliability;
2. Total cost reduction;
3. Radial thrust ball bearings are installed, so they can support external loads. High rigidity and large bending moment bearing capacity make it suitable for rotating shafts;
4. It can reduce the number of components required;
5. Easy to install.

C, 2-stage deceleration mechanism
1. Small vibration;
2. Small Gd2;
2. The revolution speed of the gear is slowed down, the vibration is reduced, and the direct connection part of the motor (input gear) can be reduced, and the inertia can be reduced.

D. Double-column support mechanism
1. High torsional rigidity;
2. Small vibration;
3. Strong impact resistance (500% of rated torque);
4. The crank shaft is supported by double columns in the reducer.

E. Rolling contact mechanism
1. Excellent starting power;
2. Small abrasion and long service life;
3. Small backlash (1arc.min);
4. Use rolling bearings.

F. Pin gear mechanism
1. WRV gears and pins have many meshes at the same time.

Product Parameters

WRV-C(Hollow type)	Specifications	WRV-10C	WRV-27C	WRV-50C	WRV-100C	WRV-200C	WRV-320C	WRV-500C
	Rated output torque	686	980	1764	2450	8820	2 0571	34300
	Reduction ratio	27	36.57	32.54	36.75	34.86	35.61	37.34
	Backlash	<=1

Detailed Photos

Application Case

Company Profile

HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.

The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CHINAMFG pursuit to make far-reaching contributions.

Factory Display

FAQ

Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery, Robot Arm
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase, Lower Rpm and Increase Torque
Layout:	Cycloidal

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.