Tag Archives: motor servo

China high quality Nmrv63 Worm Gearbox Speed Reducer with Servo Motor Adaptor cycloidal gearbox

Product Description

IEC Standard Flange Orthogonal RV Reducer Worm Gear Reducer 1 30 Ratio Speed Reducer Gearbox

Input Configurations

Double or single input shaft (NRV)

PAM / IEC motor input shaft with circle or square flange (NMRV)

Output Configurations

 

Double or single output shaft

Output flange

 

Specification

Model

Motor Input Flange (circle)

Transmission Ratio

Power

(kw)

Ratio

(i)

Nominal Torque

(Nm)

PAM / IEC

Internal Dia.

Dis. Between Diagonal Screw Holes

External Dia.

Width of Key Slot

5

7.5

10

15

20

25

30

40

50

60

80

100

N

M

P

E

Diamter of Input Shaft

NMRV25

56B14

50

65

80

3

9

-

9

-

0.06

7.5-60

2.6-14

NMRV30

63B5

95

115

140

4

11

-

0.06-0.18

7.5-80

2.6-14

63B14

60

75

90

56B5

80

100

120

3

9

-

56B14

50

65

80

NMRV40

71B5

110

130

160

5

14

-

0.09-0.37

7.5-100

11-53

71B14

70

85

105

63B5

95

115

140

4

11

63B14

60

75

90

56B5

80

100

120

3

-

9

NMRV50

80B5

130

165

200

6

19

-

0.12-0.75

7.5-100

21-89

80B14

80

100

120

71B5

110

130

160

5

14

-

71B14

70

85

105

63B5

95

115

140

4

-

11

NMRV63

90B5

130

165

200

8

24

-

0.25-1.5

7.5-100

56-166

90B14

95

115

140

80B5

130

165

200

6

19

-

80B14

80

100

120

71B5

110

130

160

5

-

14

71B14

70

85

105

NMRV75

100/112B5

180

215

250

8

-

28

-

0.55-4

7.5-100

90-269

100/112B14

110

130

160

90B5

130

165

200

8

24

-

90B14

95

115

140

80B5

130

165

200

6

-

19

80B14

80

100

120

71B5

110

130

160

-

-

14

NMRV90

100/112B5

180

215

250

8

-

28

-

0.55-4

7.5-100

101-458

100/112B14

110

130

160

90B5

130

165

200

8

24

-

90B14

95

115

140

80B5

130

165

200

6

-

19

80B14

80

100

120

NMRV110

132B5

230

265

300

10

-

38

-

1.1-7.5

7.5-100

242-660

132B14

130

165

200

-

100/112B5

180

215

250

8

28

-

90B5

130

165

200

-

24

90B14

95

115

140

-

80B5

130

165

200

-

19

 NMRV130 

132B5

230

265

300

10

 - 

38

 - 

 2.2-7.5 

 7.5-100 

 333-1596 

132B14

130

165

200

-

100/112B5

180

215

250

8

-

28

90B5

130

165

200

-

-

24

90B14

95

115

140

NMRV150

160B5

250

300

350

12

-

42

-

2.2-15

7.5-100

570-1760

132B5

230

265

300

10

-

38

-

132B14

130

165

200

-

100/112B5

180

215

250

8

-

28

Company profile

Scenario

Packing

FAQ

Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

Q2: How can you guarantee the quality?
A: One year's warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application...as much data as possible. If you can supply some pictures or drawings,it is nice. 

Q4: If we don't find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q6: How about your product delivery time?
A: Normally for 20'container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: B3,B6,B7,B8,V5,V6
Layout: Shunting
Gear Shape: Worm
Step: Single-Step
Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

servo gearbox

Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes

Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:

1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.

2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.

3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.

4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.

5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor's output, compensating for any inherent backlash and ensuring precise positioning.

6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.

7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system's ability to maintain precise positioning.

Servo gearboxes' ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.

servo gearbox

Contribution of Servo Gearboxes to Smooth Acceleration and Deceleration

Servo gearboxes play a crucial role in ensuring smooth acceleration and deceleration of machinery in motion control systems:

1. Precise Control: Servo gearboxes provide precise control over the rotational speed and torque of the output shaft. This control allows for gradual and controlled changes in speed, resulting in smooth acceleration and deceleration.

2. Feedback Mechanism: Servo systems typically incorporate feedback devices such as encoders or resolvers. These devices continuously monitor the actual position and speed of the output shaft and provide real-time feedback to the controller. This feedback enables the controller to adjust the input signals to the servo gearbox, ensuring accurate and smooth motion transitions.

3. Dynamic Response: Servo gearboxes are designed for high dynamic response, meaning they can quickly adjust their speed and torque based on the controller's commands. This responsiveness allows for rapid and smooth changes in speed and direction without sudden jerks or jolts.

4. Programmable Profiles: Many servo systems offer the capability to program acceleration and deceleration profiles. Engineers can define specific acceleration and deceleration curves tailored to the application's requirements. These profiles ensure that the machinery achieves the desired speed changes gradually and smoothly.

5. Reduced Wear and Tear: The controlled and gradual acceleration and deceleration provided by servo gearboxes reduce the wear and tear on mechanical components. Sudden changes in speed can lead to shock loads and vibration, potentially damaging the machinery. Servo gearboxes help mitigate these effects, extending the lifespan of components.

6. Increased Productivity: Smooth acceleration and deceleration reduce the chances of product damage, improve product quality, and enhance the overall efficiency of the process. This is particularly important in applications where precise motion control is critical.

Overall, servo gearboxes contribute to the seamless acceleration and deceleration of machinery by providing accurate control, dynamic responsiveness, and programmable motion profiles. These features ensure that machinery can achieve the desired speed changes while maintaining precision, efficiency, and longevity.

servo gearbox

Benefits of Using a Servo Gearbox for Precise Motion Control

Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:

1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.

2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.

3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.

4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.

5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.

6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.

7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.

8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.

9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.

10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.

Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.

China high quality Nmrv63 Worm Gearbox Speed Reducer with Servo Motor Adaptor   cycloidal gearbox	China high quality Nmrv63 Worm Gearbox Speed Reducer with Servo Motor Adaptor   cycloidal gearbox
editor by CX 2024-01-18

China Hot selling CZPT Xb Bwd/Xwd Transmission Gear Boxes Servo Motor CZPT Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox best automatic gearbox

Product Description

XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer.  Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
      As a drive or reduction gear,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc.  Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.

XWD/BWY cycloid  reducer motor details:

B series:

BW basedoard horizontal installed double axes type 

BL flange vertical installed double axes type

BWY  basedoard horizontal installed motor direct-connection type

BLY   flange vertical installed motor direct-connection type

X series:

XW basedoard horizontal installed double axes type

XL flange vertical installed double axes type

XWD basedoard horizontal installed motor direct-connection type

XLD flange vertical installed motor direct-connection type

FAQ
1, Q:what\'s your MOQ for ac gearbox motor  ?
A: 1pc is ok for each type electric gear box  motor 

2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed

3, Q: which payment way you can accept ?
A: TT, western union .

4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

5, Q: how about your packing of speed reduction motor  ?
A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

6, Q: What information should be given, if I buy electric helical geared motor  from you ?
A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better , 
 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

servo gearbox

Compatibility of Servo Gearbox with a Specific Motor

The compatibility between a servo gearbox and a specific motor depends on several key factors:

1. Mounting Configuration: The mounting interface of the servo gearbox and motor must be compatible. This includes the type of coupling, flange size, and bolt pattern. Proper alignment ensures efficient power transmission and minimizes mechanical stress.

2. Shaft Diameter and Keyway: The diameter and keyway of the motor shaft must match the input shaft of the servo gearbox. A precise fit prevents slippage and ensures accurate torque transmission.

3. Torque and Speed Ratings: The torque and speed requirements of the application should align with the torque and speed ratings of both the motor and gearbox. Oversizing or undersizing either component can lead to inefficient operation and premature wear.

4. Inertia Matching: Inertia matching between the motor and gearbox helps prevent resonance and oscillations in the system. An appropriate inertia match ensures smooth and precise motion control.

5. Backlash and Stiffness: The gearbox's backlash (play in the gears) and stiffness characteristics should match the application's requirements. Low backlash and high stiffness are crucial for accurate positioning tasks.

6. Efficiency and Heat Dissipation: The combined efficiency of the motor and gearbox affects the overall system efficiency. Inadequate efficiency can lead to energy losses and excessive heat generation.

7. Service Life and Maintenance: Compatibility also involves considering the expected service life and maintenance requirements. A well-matched motor-gearbox combination enhances the durability and reliability of the motion control system.

8. Control and Feedback: The control system's capabilities, such as closed-loop control and feedback devices, play a role in determining compatibility. The motor and gearbox should provide the necessary interfaces for effective integration into the control system.

Manufacturers and engineers often provide guidelines and compatibility charts to assist in selecting the right servo gearbox for a specific motor. Considering these factors ensures optimal performance, efficiency, and longevity of the motion control system.

servo gearbox

Considerations for Selecting the Right Servo Gearbox for an Application

Choosing the appropriate servo gearbox for a specific application requires careful evaluation of several key factors:

1. Torque and Speed Requirements: Determine the required torque and speed characteristics of the application, ensuring that the chosen servo gearbox can provide the necessary output.

2. Gear Ratio: Calculate the ideal gear ratio based on the desired motion profile, acceleration, and deceleration requirements.

3. Mounting and Integration: Consider the available space and mechanical layout of the machinery to choose a servo gearbox with the appropriate mounting configuration.

4. Motor Compatibility: Ensure that the servo gearbox is compatible with the specific type and size of motor being used for the application.

5. Precision and Accuracy: Evaluate the level of precision required for the application's motion control. Choose a servo gearbox that can deliver the necessary accuracy and repeatability.

6. Load Distribution: Analyze how the load will be distributed among the gears to prevent excessive wear and ensure optimal performance.

7. Backlash and Compliance: Consider the application's tolerance for backlash and compliance. Choose a servo gearbox with low backlash if precise positioning is essential.

8. Environmental Conditions: Factor in the environmental conditions of the application, such as temperature, humidity, and exposure to contaminants. Choose a servo gearbox with suitable sealing and protection.

9. Lubrication: Determine the lubrication requirements of the gearbox and select a model that aligns with the application's maintenance practices.

10. Overload and Shock: Consider potential overload and shock conditions the gearbox may experience. Choose a servo gearbox that can handle sudden changes in load without compromising performance.

11. Feedback Devices: If precise motion control is required, choose a servo gearbox that is compatible with the desired feedback devices, such as encoders or resolvers.

12. Efficiency: Evaluate the efficiency of the servo gearbox to ensure that it contributes to the overall energy efficiency of the system.

13. Service and Support: Select a reputable manufacturer that offers reliable technical support, documentation, and post-purchase services.

14. Budget: Balance the performance requirements of the application with the available budget to make an informed decision.

By carefully considering these factors, engineers and designers can confidently choose the right servo gearbox that meets the specific needs of their application, optimizing performance and productivity.

servo gearbox

Servo Gearbox: Function in Motion Control Systems

A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:

Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor's rotational output is accurately transmitted to the driven component.

Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.

Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.

Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.

High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.

Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.

Positioning Accuracy: By accurately converting the motor's rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.

Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox's durability and minimizing wear.

Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.

Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.

China Hot selling CZPT Xb Bwd/Xwd Transmission Gear Boxes Servo Motor CZPT Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox   best automatic gearbox	China Hot selling CZPT Xb Bwd/Xwd Transmission Gear Boxes Servo Motor CZPT Drive Pin Wheel Reducer Planetary Cyclo Cycloid Cycloidal Gearbox   best automatic gearbox
editor by CX 2024-01-16

China Best Sales Desboer NF140 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor sequential gearbox

Product Description

Product Description

NF140 SERIES planetary precision reducer series adopt the internal structure of the integrated design concept and processing technology and are equipped with high strength tapered roller bearings and angular contact bearing structure. They are characterised by high torque, high precision, high inertia and super durability. They are used in automotive production lines, truss manipulators, robotics, new energy production lines, photovoltaic equipment, machine tools and other related industries. Our products are manufactured using unique design and processing technology and high-end machining centres in Germany and Japan, and some imported equipment are manufactured using customised machining centres, meeting our production process and strict quality control and other standardised operations.
Product Name: High Precision Planetary Gearbox
Product Series:NF140 Series
Features:High torque,high precision,high inertia,high durability
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High precision
High inertia
Super durability

Detailed Photos

Product Parameters

Segment number Double segment
Ratio i 15 20 25 30 35 40 45 50 60 70 80 90 100
Rated output torque Nm 320 510 610 570 520 570 420 610 570 520 470 420 420
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 3000
Max input speed Rpm 6000
Ultraprecise backlash arcmin ≤3
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 50
Max.bending moment Nm 14000
Max.axial force N 11400
Service life hr 30000(15000 under continuous operation)
Efficiency % ≥94%
Weight kg 16.6
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤65
Rotary inertia Kg·cm² 2.71 2.57

 

Applicable Industries

 

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery
 

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: All Directions
Layout: Plantery Gearbox
Gear Shape: Helical Tooth
Step: Double-Step
Customization:
Available

|

Customized Request

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It's important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China Best Sales Desboer NF140 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor   sequential gearbox	China Best Sales Desboer NF140 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor   sequential gearbox
editor by CX 2024-01-15

China Professional 90mm 7: 1 Hollow Output Shaftplanetary Gearbox for Servo Motor gearbox and motor

Product Description

Product Description

90mm 7:1 Hollow Output Shaftplanetary gearbox for servo motor for plasma cutting machine is a new generation of practical products independently developed by our company:

Low noise: less than 65db.

Low back clearance: up to 3 arc minutes in a CHINAMFG and 5 arc minutes in a double stage.

High torque: higher than the standard planetary reducer torque.

High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.

High deceleration ratio: Modular design, planetary gearbox can be interlinked.

90mm 7:1 Hollow Output Shaftplanetary gearbox for servo motor characteristic:

1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.

2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.

3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.

4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
 

WAB series parameters Model number WAB042 WAB60 WAB090 WAB115 WAB140 WAB180 WAB220
Rated output torque 14-22 23-60 48-160 140-330 342-650 520-1200 1140-2000
Reduction ratio L1: 3, 4, 5, 6, 7, 8, 9, 10    L2: 15, 20, 25, 30, 35, 40, 50, 70, 80, 100
Planetary gear backlash L1: P0≤1 P1≤3 P2≤5   L2: P0≤3 P1≤5 P2≤7

 

Detailed Photos

Product Details

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Product Advantage

Compared with other reduction machines, planetary gear reduction machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.

Because of these characteristics, planetary gear reducer is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.

Company Profile

Factory Display

Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery, Mechanical Equipment
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Customization:
Available

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Customized Request

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servo gearbox

The Role of Harmonic Drive Servo Gearboxes in Advanced Motion Control Systems

Harmonic Drive servo gearboxes play a crucial role in advanced motion control systems by offering several unique features:

1. High Precision: Harmonic Drive gearboxes are known for their exceptional precision due to the unique gear mechanism they employ. This precision is essential for achieving accurate and repeatable motion control.

2. Zero Backlash: Harmonic Drive gearboxes are designed with zero backlash, which means there is no lost motion between input and output. This feature ensures that the commanded motion is precisely transferred without any delays or inaccuracies.

3. Compact Design: Harmonic Drive gearboxes have a compact structure, making them suitable for applications with limited space. The compact design allows for easy integration into various systems.

4. High Torque Transmission: Despite their compact size, harmonic drive gearboxes can transmit high torque efficiently. This feature is essential for applications that require both high precision and high torque.

5. Smooth Motion: The unique wave generator mechanism in harmonic drive gearboxes contributes to smooth and continuous motion, which is particularly beneficial in applications involving robotic arms, satellite positioning, and more.

6. Reduction Ratios: Harmonic Drive gearboxes offer high reduction ratios in a single-stage, allowing for precise control of output motion even when input motion is at high speeds.

7. Low Maintenance: The absence of backlash and the use of high-quality materials result in reduced wear and maintenance requirements, enhancing the longevity of the gearbox.

8. Advanced Applications: Harmonic Drive gearboxes are commonly used in robotics, aerospace, medical equipment, automation, and other industries where precision and reliability are paramount.

Overall, harmonic drive servo gearboxes are a critical component in achieving advanced motion control, enabling engineers to design and operate complex systems with unparalleled precision and accuracy.

servo gearbox

Real-World Examples of Products Using Servo Gearboxes

Servo gearboxes find application in various industries and products, contributing to their precision, efficiency, and performance:

  • Industrial Robots: Industrial robots utilize servo gearboxes to achieve precise and controlled movements, enabling tasks such as assembly, welding, and material handling.
  • CNC Machines: Computer Numerical Control (CNC) machines use servo gearboxes for accurate positioning and control of cutting tools, resulting in high-quality and complex machining operations.
  • Automated Packaging Machines: Servo gearboxes play a vital role in packaging machines by ensuring precise filling, sealing, and labeling of products, leading to consistent packaging quality.
  • Medical Devices: Advanced medical devices like robotic surgical systems use servo gearboxes to provide surgeons with precise control and dexterity during minimally invasive procedures.
  • Textile Machinery: Servo gearboxes are employed in textile machinery to control the movement of yarn, ensuring uniform and high-quality fabric production.
  • Automated Material Handling Systems: Servo gearboxes enable automated conveyors, lifts, and sorting systems to handle materials efficiently and accurately in warehouses and distribution centers.
  • Printers and Plotters: High-resolution printers and plotters use servo gearboxes to precisely position print heads and ensure accurate image reproduction.
  • Food Processing Equipment: Servo gearboxes are integrated into food processing machines for tasks like slicing, portioning, and mixing, ensuring consistent product quality and yield.
  • Pharmaceutical Manufacturing: Pharmaceutical machinery relies on servo gearboxes for precise dosage and filling operations, crucial for drug production.
  • Aerospace Components: Aerospace systems, such as landing gear mechanisms and control surfaces, use servo gearboxes to achieve precise movement and ensure the safety of flight.

These examples demonstrate the widespread adoption of servo gearboxes across various industries, where precision, accuracy, and controlled motion are critical for efficient and high-performance operations.

servo gearbox

Servo Gearbox: Function in Motion Control Systems

A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:

Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor's rotational output is accurately transmitted to the driven component.

Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.

Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.

Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.

High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.

Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.

Positioning Accuracy: By accurately converting the motor's rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.

Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox's durability and minimizing wear.

Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.

Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.

China Professional 90mm 7: 1 Hollow Output Shaftplanetary Gearbox for Servo Motor   gearbox and motor	China Professional 90mm 7: 1 Hollow Output Shaftplanetary Gearbox for Servo Motor   gearbox and motor
editor by CX 2024-01-15

China manufacturer Hollow Shaft Torque Arm Mounted Cast Iron Material Bvel Helical Gearbox with Servo Motor with Good quality

Product Description

Bevel helical gearbox with permanent magnet synchronous motor integrate variable frequency driver for conveyor

SNKG Series prorduct adopt harden teeth surface bevel gear and helical gear to drive, following the design principle of modularization , FEA analyse technology, unique low-noise gear tooth profile, with the characteristics of compact volume, high load performance and stable running, reliability and long service life.

Key Benefits
-Simple wiring, low cost
-Large amount of data, fast speed, 100m, data transmission is 500K
-All control units have the same condition, it means each node has the same rights to occupy the bus (send and receive)
-Communication rate meets control requirements, communication data amount supports required data reading.
-Electric eye and proximity switch sensor supply signal to the driver directly, it is convenient and reliable.

About Us

ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer's position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.

Packing

Delivery

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Helical Bevel
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Three-Step
Samples:
US$ 290.28/Piece
1 Piece(Min.Order)

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Customization:
Available

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servo gearbox

Handling Sudden Changes in Direction and Speed with Servo Gearboxes

Servo gearboxes are designed to handle sudden changes in direction and speed effectively, ensuring precise motion control even during dynamic operations. They employ several mechanisms to address these challenges:

1. Acceleration and Deceleration Profiles: Servo systems can be programmed with specific acceleration and deceleration profiles. This means that when a sudden change in speed or direction is commanded, the system can ramp up or down the speed smoothly, reducing the impact of sudden changes on the mechanical components.

2. Closed-Loop Control: Servo systems operate in a closed-loop configuration, where feedback sensors continuously monitor the actual position and speed of the system. When a sudden change is commanded, the controller can make real-time adjustments to ensure the system reaches the desired position accurately and smoothly.

3. Torque Control: Servo gearboxes are designed to provide high torque output even at low speeds. This is crucial for handling sudden changes in direction and speed, as the gearbox can deliver the required torque to quickly accelerate or decelerate the load.

4. Dynamic Response: Servo systems have fast dynamic response capabilities, which means they can quickly adapt to changes in input commands. This responsiveness allows the system to handle sudden changes in direction and speed without sacrificing accuracy or stability.

5. Electronic Damping: Some advanced servo systems incorporate electronic damping mechanisms that can be adjusted based on the application's requirements. This feature helps dampen vibrations and oscillations that may occur during sudden changes in motion.

6. Overcurrent and Overvoltage Protection: Servo systems are equipped with protection mechanisms that detect excessive currents or voltages. If a sudden change in direction or speed causes abnormal loads or voltages, the system can take corrective actions to prevent damage.

Overall, servo gearboxes excel in handling sudden changes in direction and speed by leveraging their closed-loop control, high torque output, and fast dynamic response capabilities. These features allow them to provide accurate and reliable motion control in dynamic and rapidly changing operating conditions.

servo gearbox

Contribution of Servo Gearboxes to Smooth Acceleration and Deceleration

Servo gearboxes play a crucial role in ensuring smooth acceleration and deceleration of machinery in motion control systems:

1. Precise Control: Servo gearboxes provide precise control over the rotational speed and torque of the output shaft. This control allows for gradual and controlled changes in speed, resulting in smooth acceleration and deceleration.

2. Feedback Mechanism: Servo systems typically incorporate feedback devices such as encoders or resolvers. These devices continuously monitor the actual position and speed of the output shaft and provide real-time feedback to the controller. This feedback enables the controller to adjust the input signals to the servo gearbox, ensuring accurate and smooth motion transitions.

3. Dynamic Response: Servo gearboxes are designed for high dynamic response, meaning they can quickly adjust their speed and torque based on the controller's commands. This responsiveness allows for rapid and smooth changes in speed and direction without sudden jerks or jolts.

4. Programmable Profiles: Many servo systems offer the capability to program acceleration and deceleration profiles. Engineers can define specific acceleration and deceleration curves tailored to the application's requirements. These profiles ensure that the machinery achieves the desired speed changes gradually and smoothly.

5. Reduced Wear and Tear: The controlled and gradual acceleration and deceleration provided by servo gearboxes reduce the wear and tear on mechanical components. Sudden changes in speed can lead to shock loads and vibration, potentially damaging the machinery. Servo gearboxes help mitigate these effects, extending the lifespan of components.

6. Increased Productivity: Smooth acceleration and deceleration reduce the chances of product damage, improve product quality, and enhance the overall efficiency of the process. This is particularly important in applications where precise motion control is critical.

Overall, servo gearboxes contribute to the seamless acceleration and deceleration of machinery by providing accurate control, dynamic responsiveness, and programmable motion profiles. These features ensure that machinery can achieve the desired speed changes while maintaining precision, efficiency, and longevity.

servo gearbox

Contribution to High Accuracy and Repeatability

Servo gearboxes play a crucial role in achieving high accuracy and repeatability in motion control systems:

Precise Positioning: Servo gearboxes are designed to deliver precise angular displacement, allowing machines to accurately reach specific positions and orientations. This accuracy is vital in applications like robotic arms, CNC machines, and medical devices.

Low Backlash: Servo gearboxes are engineered to minimize backlash, which is the amount of play or lost motion between gear teeth. Low backlash ensures that any change in input direction is immediately translated into an accurate output movement, reducing errors and deviations.

High Torque Transmission: Servo gearboxes are capable of transmitting high torque with minimal energy loss. This enables precise control of rotational forces, ensuring that the output movement corresponds precisely to the input command.

Dynamic Response: Servo gearboxes exhibit rapid and accurate response to input signals. This responsiveness is crucial for applications requiring quick changes in motion, such as industrial robots, where rapid and precise movement is necessary for tasks like pick-and-place operations.

Feedback Systems: Servo systems often incorporate feedback devices like encoders and resolvers. These devices provide real-time information about the actual position, speed, and direction of the output shaft. The feedback data allows the servo controller to make continuous adjustments, resulting in accurate positioning and motion control.

Closed-Loop Control: Many servo systems operate in a closed-loop control configuration. In this setup, the controller continuously compares the desired position with the actual position using feedback data and makes corrections as needed. This closed-loop approach ensures that any errors or disturbances are quickly corrected, maintaining accuracy over time.

High-Resolution Encoders: Servo gearboxes often use high-resolution encoders that provide fine position feedback, enabling precise control of movements down to fractions of a degree. This level of resolution contributes to high accuracy in positioning.

Overall, servo gearboxes contribute to achieving high accuracy and repeatability by combining precision design, low backlash, responsive control, and feedback mechanisms. These characteristics make them essential components in applications where precise and repeatable motion is required.

China manufacturer Hollow Shaft Torque Arm Mounted Cast Iron Material Bvel Helical Gearbox with Servo Motor   with Good quality China manufacturer Hollow Shaft Torque Arm Mounted Cast Iron Material Bvel Helical Gearbox with Servo Motor   with Good quality
editor by CX 2024-01-12

China Best Sales Lost Motion Less Than 1arc. Min Gear Reduction Box & Crane Gearbox for Flange 110mm Servo Motor wholesaler

Product Description

Product Description

Lost motion less than 1arc.min gear reduction box & crane gearbox for flange 110mm servo motor

gear reduction box & crane gearbox for 5 axis machining center developed and manufactured by WEITENSTAN together with German and ZheJiang technicians for many years.

High precision miniature cycloidal gearbox has the characteristics of smaller, ultra-thin, lightweight and high rigidity, anti-overload and high torque. With good deceleration performance, smooth operation and accurate positioning can be achieved. Integrated design, can be directly connected with the motor, to achieve high precision, high rigidity, high durability and other advantages. It is designed for high speed ratio, high geometric accuracy, low motion loss, large torque capacity and high stiffness applications. The compact design (minimum OD ≈40mm, currently the world's smallest precision cycloidal pin-wheel reducer) allows it to be installed in limited Spaces.

Reducer drawings

Detailed Photos

 

Product Advantage

Lost motion less than 1arc.min gear reduction box & crane gearbox for flange 110mm servo motor

advantages:

 

1, fine precision cycloidal structure

Ultra flat shape is achieved through differential reduction mechanism and thin cross roller bearing, contributing to the compact size of the equipment. The combination of small size and unmatched superior parameters achieves the best combination of performance, price and size (high cost performance).

 

2. Excellent accuracy (transmission loss ≤1 arcmin)

Through the complex meshing of precision cycloid gear and high precision roller pin, higher transmission accuracy is achieved while maintaining small size and high speed ratio.

 

3, high rigidity

Increase the mesh rate to disperse the load, so the rigidity is high.

 

4. High overload capacity

It maintains trouble-free operation under abnormally low noise and vibration conditions while ensuring excellent overturning and torsional stiffness parameters. Integrated axial radial cross roller bearings, high load capacity and overload capacity of the reducer, can ensure users to provide a variety of temperature range of applications.

 

5, the motor installation is simple

Electromechanical integration design, can be directly connected with the motor, any brand of motor can be installed directly, without adding any device.

 

6. Maintenance free

Seal grease to achieve maintenance free. No refueling, no mounting direction restrictions.

 

7, stable performance

The manufacturing process of high wear-resistant materials and high precision parts has been certified by ISO9000 quality system, which guarantees the reliable operation of the reducer.

 

Product Classification

 

WF Series
High Precision Miniature Reducer

WF series is a high precision micro cycloidal reducer with flange, which has a wide range of applications. This series of reducers includes precise reduction mechanisms and radial - axial roller bearings. The unique design allows load to act directly on the output flange or housing without additional bearings. WF series reducer is characterized by module design, can be installed through the flange motor and reducer, belongs to the motor directly connected reducer.

WFH Series
High Precision Miniature Reducer

WFH series is a hollow form of high precision miniature cycloidal reducer, wire, compressed air pipeline, drive shaft can be through the hollow shaft, non-motor direct connection type reducer. The WFH series is fully sealed, full of grease and includes precise deceleration mechanism and radial - axial roller bearings. The unique design allows load to be acted directly on the output flange or housing without additional bearings.

WR Series
high-precision corner reducer

The WR series is a flange output corner reducer. Like the WF and WFH series, it is a high-precision reducer (backlash less than 1 arc.min), and the level 2 can also be within 1 arc.min, which is higher than other types. Corner type reducer. It can replace the harmonic drive reducer, and its life and rigidity are more than 3 times that of the harmonic.

 

Product Parameters

Size reduction ratio Rated output moment Allowable torque of start and stop Instantaneous allowable moment Rated input speed Maximum input speed Tilt stiffness Torsional stiffness No-load starting torque Transmission accuracy Error accuracy Moment of inertia Weight
  Axis rotation Shell rotation Nm Nm Nm rpm rpm Nm/arcmin Nm/arcmin Nm arcmin arcmin kg-m² kg
WF07 21 20 15 30 45 3000 6000 6 1.1 0.12 P1≤±1           P2≤±3 P1≤±1           P2≤±3 0.52 0.42
41 40 0.11 0.47
WF17 21 20 50 100 150 3000 6000 28 6 0.21 P1≤±1           P2≤±3 P1≤±1           P2≤±3 0.88 0.85
41 40 0.18 0.72
61 60 0.14 0.69
WF25 21 20 110 220 330 3000 5500 131 24 0.47 P1≤±1           P2≤±3 P1≤±1           P2≤±3 6.12 2
31 30 0.41 5.67
41 40 0.38 4.9
51 50 0.35 4.56
81 80 0.31 4.25
WF32 25 24 190 380 570 3000 4500 240 35 1.15 P1≤±1           P2≤±3 P1≤±1           P2≤±3 11 4.2
31 30 1.1 10.8
51 50 0.77 9.35
81 80 0.74 8.32
101 100 0.6 7.7
WF40 25 24 320 640 960 3000 4000 377 50 1.35 P1≤±1           P2≤±3 P1≤±1           P2≤±3 13.2 6.6
31 30 1.32 12.96
51 50 0.92 11.22
81 80 0.81 9.84
121 120 0.72 8.4

Installation Instructions

 

Company Profile

 

Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery, Humanoid Robot
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

servo gearbox

Lubrication Practices for Maintaining Servo Gearbox Performance

Proper lubrication is essential for maintaining the performance and longevity of servo gearboxes:

1. High-Quality Lubricants: Selecting the right lubricant is crucial. High-quality lubricants with the appropriate viscosity and additives are chosen based on factors like load, speed, and operating conditions.

2. Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the materials used in the gearbox construction, including seals, bearings, and gears.

3. Regular Lubrication Checks: Regularly inspect the lubricant level and condition. Monitor for signs of contamination, degradation, or overheating.

4. Proper Lubricant Amount: Avoid overfilling or underfilling the gearbox. Follow manufacturer guidelines for the correct lubricant amount to ensure optimal performance.

5. Scheduled Lubrication Intervals: Establish a maintenance schedule for lubricant replacement based on operating hours, usage intensity, and environmental conditions.

6. Lubricant Contamination Prevention: Keep the gearbox environment clean and free from contaminants like dust, dirt, and moisture to prevent lubricant contamination.

7. Lubricant Temperature: Monitor and control the operating temperature of the gearbox to prevent lubricant breakdown and ensure proper viscosity.

8. Re-Greasing: In some cases, re-greasing may be necessary due to lubricant aging or displacement. Follow manufacturer recommendations for re-greasing intervals.

9. Seal Inspection: Check the seals regularly for wear and damage. Damaged seals can lead to lubricant leakage and contamination.

10. Expert Consultation: If unsure about lubricant selection or maintenance procedures, consult with experts or follow manufacturer recommendations.

Proper lubrication practices play a critical role in minimizing friction, reducing wear, and ensuring the efficient operation of servo gearboxes in motion control systems.

servo gearbox

Considerations for Selecting the Right Servo Gearbox for an Application

Choosing the appropriate servo gearbox for a specific application requires careful evaluation of several key factors:

1. Torque and Speed Requirements: Determine the required torque and speed characteristics of the application, ensuring that the chosen servo gearbox can provide the necessary output.

2. Gear Ratio: Calculate the ideal gear ratio based on the desired motion profile, acceleration, and deceleration requirements.

3. Mounting and Integration: Consider the available space and mechanical layout of the machinery to choose a servo gearbox with the appropriate mounting configuration.

4. Motor Compatibility: Ensure that the servo gearbox is compatible with the specific type and size of motor being used for the application.

5. Precision and Accuracy: Evaluate the level of precision required for the application's motion control. Choose a servo gearbox that can deliver the necessary accuracy and repeatability.

6. Load Distribution: Analyze how the load will be distributed among the gears to prevent excessive wear and ensure optimal performance.

7. Backlash and Compliance: Consider the application's tolerance for backlash and compliance. Choose a servo gearbox with low backlash if precise positioning is essential.

8. Environmental Conditions: Factor in the environmental conditions of the application, such as temperature, humidity, and exposure to contaminants. Choose a servo gearbox with suitable sealing and protection.

9. Lubrication: Determine the lubrication requirements of the gearbox and select a model that aligns with the application's maintenance practices.

10. Overload and Shock: Consider potential overload and shock conditions the gearbox may experience. Choose a servo gearbox that can handle sudden changes in load without compromising performance.

11. Feedback Devices: If precise motion control is required, choose a servo gearbox that is compatible with the desired feedback devices, such as encoders or resolvers.

12. Efficiency: Evaluate the efficiency of the servo gearbox to ensure that it contributes to the overall energy efficiency of the system.

13. Service and Support: Select a reputable manufacturer that offers reliable technical support, documentation, and post-purchase services.

14. Budget: Balance the performance requirements of the application with the available budget to make an informed decision.

By carefully considering these factors, engineers and designers can confidently choose the right servo gearbox that meets the specific needs of their application, optimizing performance and productivity.

servo gearbox

Benefits of Using a Servo Gearbox for Precise Motion Control

Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:

1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.

2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.

3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.

4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.

5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.

6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.

7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.

8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.

9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.

10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.

Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.

China Best Sales Lost Motion Less Than 1arc. Min Gear Reduction Box & Crane Gearbox for Flange 110mm Servo Motor   wholesaler China Best Sales Lost Motion Less Than 1arc. Min Gear Reduction Box & Crane Gearbox for Flange 110mm Servo Motor   wholesaler
editor by CX 2024-01-10

China supplier CZPT Transmission Epes-180 High Precision Planetary Gearbox for Stepper and Servo Motor gearbox assembly

Product Description

Precision planetary gear reducer is a new-generation of product developed by our company, with a compromise of advanced technology both at home and abroad, its main features are as follows:

1. Low noise: under 65db.

2. Low backlash: within 3 arcmin.

3. High efficiency: 97% for 1 stage, 94% for 2 stages.

4. High input speed: Rated input speed 3000rpm, max input speed 6000 rpm.

5. High output torque: higher torque output than that of conventional planetary gear reducer.

6. High stability hardening,which extends gear service life and maintain high accuracy as new after a long period of operation.

 

Precicion planetary gear reducer is widely used in the following fields:

1. Aerospace industries.

2. Medical health, electronic information industries.

3. Industrial robots, productin automation, CNC machine tool manufacturing industries.

4. Motor,textile,printing,food,metallurgical,envrironment protection engineering, warehouse logistics industries.

 

About Xingda since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of  non-standard products, such as gears, shafts, punching parts ect, according to customers' Drawings or sam-
ples. 

Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also. 

Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.

                                                               

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Gear Shape: Helical
Step: Single-Step
Type: Planetary Gear Reducer
Samples:
US$ 230/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

servo gearbox

The Role of Harmonic Drive Servo Gearboxes in Advanced Motion Control Systems

Harmonic Drive servo gearboxes play a crucial role in advanced motion control systems by offering several unique features:

1. High Precision: Harmonic Drive gearboxes are known for their exceptional precision due to the unique gear mechanism they employ. This precision is essential for achieving accurate and repeatable motion control.

2. Zero Backlash: Harmonic Drive gearboxes are designed with zero backlash, which means there is no lost motion between input and output. This feature ensures that the commanded motion is precisely transferred without any delays or inaccuracies.

3. Compact Design: Harmonic Drive gearboxes have a compact structure, making them suitable for applications with limited space. The compact design allows for easy integration into various systems.

4. High Torque Transmission: Despite their compact size, harmonic drive gearboxes can transmit high torque efficiently. This feature is essential for applications that require both high precision and high torque.

5. Smooth Motion: The unique wave generator mechanism in harmonic drive gearboxes contributes to smooth and continuous motion, which is particularly beneficial in applications involving robotic arms, satellite positioning, and more.

6. Reduction Ratios: Harmonic Drive gearboxes offer high reduction ratios in a single-stage, allowing for precise control of output motion even when input motion is at high speeds.

7. Low Maintenance: The absence of backlash and the use of high-quality materials result in reduced wear and maintenance requirements, enhancing the longevity of the gearbox.

8. Advanced Applications: Harmonic Drive gearboxes are commonly used in robotics, aerospace, medical equipment, automation, and other industries where precision and reliability are paramount.

Overall, harmonic drive servo gearboxes are a critical component in achieving advanced motion control, enabling engineers to design and operate complex systems with unparalleled precision and accuracy.

servo gearbox

Precision of Gear Tooth Profiles in Servo Gearboxes

Manufacturers take several measures to ensure the precision of gear tooth profiles in servo gearboxes:

1. Advanced Manufacturing Processes: Manufacturers use advanced machining techniques such as CNC (Computer Numerical Control) machining and grinding to achieve high precision in gear tooth profiles. These processes allow for accurate shaping and finishing of the gear teeth.

2. Quality Materials: High-quality materials with consistent properties are selected for manufacturing gear components. This ensures uniformity in the gear teeth and minimizes variations that could affect precision.

3. Tight Tolerances: Manufacturers set tight tolerances for gear tooth dimensions, including pitch, profile, and helix angle. This helps to maintain precise engagement between gear teeth, reducing backlash and ensuring accurate motion control.

4. Quality Control: Rigorous quality control measures are implemented at various stages of the manufacturing process. This includes inspections, measurements, and tests to verify that gear tooth profiles meet the required specifications.

5. CNC Gear Inspection: Manufacturers use CNC gear inspection machines that can measure and analyze gear tooth profiles with high accuracy. These machines generate detailed reports about tooth geometry, ensuring compliance with design specifications.

6. Computer-Aided Design (CAD) and Simulation: Manufacturers use CAD software to design gear tooth profiles with precision. Simulation tools analyze how different factors, such as material properties and manufacturing processes, affect the final gear tooth shape.

7. Profile Corrections: In some cases, manufacturers apply profile corrections to optimize gear tooth profiles. These corrections compensate for any deviations that may occur during the manufacturing process.

8. Feedback from Application: Manufacturers often collaborate closely with end-users to gather feedback on the performance of gearboxes in real-world applications. This feedback helps refine the manufacturing process and improve the precision of gear tooth profiles.

The combination of advanced manufacturing techniques, strict quality control, and continuous improvement processes ensures that servo gearboxes maintain the precision required for accurate motion control in various applications.

servo gearbox

Benefits of Using a Servo Gearbox for Precise Motion Control

Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:

1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.

2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.

3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.

4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.

5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.

6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.

7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.

8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.

9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.

10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.

Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.

China supplier CZPT Transmission Epes-180 High Precision Planetary Gearbox for Stepper and Servo Motor   gearbox assembly	China supplier CZPT Transmission Epes-180 High Precision Planetary Gearbox for Stepper and Servo Motor   gearbox assembly
editor by CX 2024-01-09

China OEM Stainless Steel Spiral Bevel Gearbox for Servo Motor gearbox assembly

Product Description

For over 12 years, spiral bevel gearboxes from SIJIE have been the market leader for high-quality, reliable, versatile right-angle gearboxes.

We can also manufacture a special bevel gearbox to fit all your demands of the application.

SIJIE spiral bevel gearboxes are offered in 8 types of housing sizes and 6 types of gear ratios, which can be constructed with lots of shaft configurations and oriented in any direction to easily integrate into your machine design. 

All the shaft configurations are suitable for Casting iron, stainless steel, and aluminum version bevel gearboxes. 

Spiral Bevel Gearbox Specifications
 

Model Input Speed (RPM) Gear Ratio  1:1 Gear Ratio  2:1 Gear Ratio  3:1 Gear Ratio  4:1 Gear Ratio  5:1
Power Torque Power Torque Power Torque Power Torque Power Torque
( KW )  ( N.m ) ( KW )  ( N.m ) ( KW )  ( N.m ) ( KW ) ( N.m ) ( KW ) ( N.m )
SJV-090 2000 7.55 33.6 4.2 38.57 2.85 40.39 2.15 39.76 1.4 34.56
1500 6 38.2 3.35 42.66 2.2 42.02 1.65 42.02 1.1 35.02
1000 4.3 41.07 2.35 44.89 1.5 43.02 1.15 43.93 0.75 35.81
750 3.4 43.29 1.8 45.84 1.2 45.84 0.87 44.19 0.58 36.93
SJV-110 2000 13.8 63 7.9 72 5.6 80 3.75 70.1 2.95 71.3
1500 11 70 6.3 80.2 4.45 85 2.9 73.9 2.35 74.8
1000 7.87 75 4.45 85 3.1 88.8 2 76.4 1.6 76.4
750 6.15 78.3 3.45 87.9 2.4 91.7 1.55 78.9 1.25 79.6
SJV140 2000 29.9 128.6 14.1 133.3 10.1 136.8 6.8 125.3 5.05 115.2
1500 23.9 152.2 11.1 141.3 7.95 151.8 5.3 135 3.95 125.7
1000 17.2 164.3 7.85 149.9 5.6 160.4 3.75 143.3 2.75 131.3
750 13.4 170.6 6.2 157.9 4.4 168.1 2.95 150.3 2.1 133.7
SJV-170 2000 49.2 180.1 26.2 224.7 18.2 235.2 10.5 179.5 8.05 170.9
1500 39.3 250.2 20.8 264.9 14.4 275 8.4 213.9 6.45 205.3
1000 28.8 275 14.9 284.6 10.1 289.4 5.9 225.4 4.5 214.9
750 22.8 290.3 11.6 295.4 7.8 298 4.55 231.7 3.45 219.7
SJV-210 2000 84 336.7 52.4 480.2 34.9 428.3 23.3 417.6 15.9 350.2
1500 67.5 429.8 43.2 550.1 27.7 529.1 18.5 471.1 12.7 404.3
1000 50.5 482.3 31.4 599.7 20 573 13.4 511.9 9 429.8
750 40.8 519.5 25.2 641.8 15.7 599.7 10.4 529.7 6.95 442.5
SJV-240 2000 111 475.8 71.5 643.7 52.4 695.2 37.7 652.3 28.9 643.8
1500 90.5 576.2 58.5 744.9 41.9 800.3 30.2 769.1 23.4 744.9
1000 68 649.4 41.9 800.3 30.2 865.2 21.7 828.9 16.4 783.1
750 54.5 694 33.8 860.8 23.6 901.5 17.1 871 13 827.7
SJV-280 2000 168 837.5 107 961.4 73 957 47.6 870.4 39.4 890.5
1500 156 993.2 88 1121 58.5 1117 38.5 980.5 31.4 999.6
1000 115 1098 64.5 1232 42.4 1215 27.5 1051 22.4 1070
750 94.2 1199 51 1299 33.5 1280 21.7 1105 17.7 1127

 

Company Informations:

                                      Factory Apprarance                                                                                            Production Workshop   

                          Assembly Workshop                                                                                             Inventory Workshop    

                                    SIJIE Team                                                                                             Gearbox Shipment

Why SIJIE cubic spiral bevel gearbox?

1: High-quality, low Backlash, quiet noise, smooth running, high torque bevel gearbox professional manufacturer since 2008.

2: The wide range of bevel gearbox product lines can meet the application needs of customers to the greatest extent.Gearbox housing size is from 065 to 280. Casting iron, stainless steel, and aluminum version gearboxes can be manufactured according to customers' requirements.

3: Strict quality control has been from the beginning to end at SIJIE. All the cubic bevel gearboxes will be tested in our factory accordingto the more than 30 items checking list before shipping.

4: SIJIE cubic type bevel gearbox has 13 months warranty period, during the warranty period, any problem with "SIJIE" products,after we confirmed, we will guide the customer to fix or ship a new 1 to replace it in 1-3 working days.

5: SIJIE kept a large inventory of cubic spiral bevel gearbox parts to make sure all the standard orders can be shipped in 7 working days.

6: Our Experienced Engineer Team can design the bevel gearbox drawings to fit all your demands in 2 hours. Small-quantity OEM/ODM orders also can be accepted by SIJIE.     /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Hardness: Hardened Tooth Surface
Step: Single-Step
Gear Ratios: 1:1, 2:1, 3:1, 4:1, 5:1
Configurations: 2-Way, 3-Way, 4-Way Shafts
Samples:
US$ 95/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

servo gearbox

Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes

Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:

1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.

2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.

3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.

4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.

5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor's output, compensating for any inherent backlash and ensuring precise positioning.

6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.

7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system's ability to maintain precise positioning.

Servo gearboxes' ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.

servo gearbox

Real-World Examples of Products Using Servo Gearboxes

Servo gearboxes find application in various industries and products, contributing to their precision, efficiency, and performance:

  • Industrial Robots: Industrial robots utilize servo gearboxes to achieve precise and controlled movements, enabling tasks such as assembly, welding, and material handling.
  • CNC Machines: Computer Numerical Control (CNC) machines use servo gearboxes for accurate positioning and control of cutting tools, resulting in high-quality and complex machining operations.
  • Automated Packaging Machines: Servo gearboxes play a vital role in packaging machines by ensuring precise filling, sealing, and labeling of products, leading to consistent packaging quality.
  • Medical Devices: Advanced medical devices like robotic surgical systems use servo gearboxes to provide surgeons with precise control and dexterity during minimally invasive procedures.
  • Textile Machinery: Servo gearboxes are employed in textile machinery to control the movement of yarn, ensuring uniform and high-quality fabric production.
  • Automated Material Handling Systems: Servo gearboxes enable automated conveyors, lifts, and sorting systems to handle materials efficiently and accurately in warehouses and distribution centers.
  • Printers and Plotters: High-resolution printers and plotters use servo gearboxes to precisely position print heads and ensure accurate image reproduction.
  • Food Processing Equipment: Servo gearboxes are integrated into food processing machines for tasks like slicing, portioning, and mixing, ensuring consistent product quality and yield.
  • Pharmaceutical Manufacturing: Pharmaceutical machinery relies on servo gearboxes for precise dosage and filling operations, crucial for drug production.
  • Aerospace Components: Aerospace systems, such as landing gear mechanisms and control surfaces, use servo gearboxes to achieve precise movement and ensure the safety of flight.

These examples demonstrate the widespread adoption of servo gearboxes across various industries, where precision, accuracy, and controlled motion are critical for efficient and high-performance operations.

servo gearbox

Servo Gearbox: Function in Motion Control Systems

A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:

Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor's rotational output is accurately transmitted to the driven component.

Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.

Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.

Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.

High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.

Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.

Positioning Accuracy: By accurately converting the motor's rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.

Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox's durability and minimizing wear.

Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.

Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.

China OEM Stainless Steel Spiral Bevel Gearbox for Servo Motor   gearbox assembly	China OEM Stainless Steel Spiral Bevel Gearbox for Servo Motor   gearbox assembly
editor by CX 2024-01-05

China Hot selling High Precision High Torque Durable Servo Motor Planetary Robot Gear Box Flange Reducer Helical Gearbox for NEMA52 Stepping Motor Ab Series Planetary Reducer gearbox adjustment

Product Description

 

Product name Precision Planetary Reducer
Model No. AB42-AB220
Layout form Planetary structure
Speed ratio 3-512
Output torque 20-1500N.M
Power 50W~30KW
Input speed 0~4000RPM
Output speed 0~1300RPM
Output type Shaft type
Installation  Flange mounting

 

Product Description

Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.

Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% - 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.

 

Company Profile

 

 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

servo gearbox

High-Speed Applications and Accuracy in Servo Gearboxes

Servo gearboxes can indeed be used in high-speed applications without compromising accuracy, thanks to their design features:

1. Precision Engineering: Servo gearboxes are engineered with high precision, which allows them to maintain accurate motion control even at high speeds.

2. Reduced Backlash: Many servo gearbox designs incorporate mechanisms to minimize backlash, which is the lost motion between input and output. This feature enhances accuracy even in high-speed scenarios.

3. Advanced Bearings: High-quality bearings used in servo gearboxes reduce friction and contribute to maintaining accuracy and efficiency at high speeds.

4. Rigid Construction: The rigid construction of servo gearboxes minimizes flexing or deformation under high-speed loads, ensuring that the intended motion is accurately transmitted.

5. Dynamic Balancing: Some servo gearboxes are dynamically balanced to minimize vibrations that could affect accuracy during high-speed operation.

6. Lubrication: Proper lubrication practices play a vital role. The right lubricant minimizes friction, heat, and wear, ensuring accuracy even at high speeds.

7. Feedback Systems: High-speed applications often use feedback systems, such as encoders, to constantly monitor and adjust the positioning. This further enhances accuracy.

8. Advanced Control Algorithms: The combination of accurate gearboxes and advanced control algorithms ensures precise motion profiles even at high speeds.

Overall, servo gearboxes are designed to excel in accuracy, precision, and efficiency, making them suitable for high-speed applications where maintaining accuracy is crucial.

servo gearbox

Disadvantages and Limitations of Using Servo Gear Systems

Servo gear systems offer numerous benefits for precise motion control, but they also come with certain disadvantages and limitations:

1. Cost: Servo gear systems can be more expensive than traditional gearbox solutions. The combination of high-precision components, advanced electronics, and closed-loop control mechanisms can result in higher upfront costs.

2. Complexity: Servo gear systems are complex, requiring expertise in programming, tuning, and integrating the components. Setting up and fine-tuning the system can be time-consuming, especially for applications with intricate motion profiles.

3. Maintenance: The complex nature of servo gear systems can lead to increased maintenance requirements. Regular maintenance, including calibration and monitoring of sensors, is essential to ensure optimal performance and accuracy.

4. Sensitivity to Environmental Factors: Servo systems can be sensitive to environmental conditions such as temperature, humidity, and vibration. Extreme variations in these factors can impact the system's performance and accuracy.

5. Power Consumption: Servo systems can consume more power compared to other motion control solutions. This is due to the continuous monitoring, feedback processing, and control algorithms that are essential for precise motion control.

6. Size and Weight: In some cases, servo gear systems can be larger and heavier than traditional gearbox setups, which can impact the overall design and space requirements of the machinery or equipment.

7. Overkill for Some Applications: Not all applications require the high precision and capabilities offered by servo gear systems. In simpler applications, the added complexity and cost may not be justified.

8. Compatibility Challenges: Integrating servo gear systems with existing equipment or machinery can be challenging, especially if the components are not designed to work together seamlessly.

While servo gear systems provide exceptional precision and control, it's important to carefully evaluate the specific requirements of the application and consider the associated disadvantages and limitations before choosing this solution.

servo gearbox

Industries Utilizing Servo Gearboxes

Servo gearboxes find applications in various industries where precise motion control is essential:

1. Robotics and Automation: Servo gearboxes are widely used in robotics and automation systems for accurate and dynamic movement control, enhancing the performance of industrial robots, collaborative robots (cobots), and other automated machinery.

2. Aerospace and Aviation: The aerospace industry utilizes servo gearboxes in aircraft control systems, including ailerons, elevators, and rudders, to ensure precise and responsive flight control.

3. Medical Equipment: Medical devices and equipment, such as surgical robots, diagnostic instruments, and imaging systems, rely on servo gearboxes to achieve precise and controlled movements for medical procedures and patient care.

4. Manufacturing and Assembly: Servo gearboxes are essential in manufacturing and assembly lines for tasks such as pick-and-place operations, conveyor systems, packaging machinery, and precision machining.

5. Automotive Industry: Automotive manufacturing and testing processes benefit from servo gearboxes for tasks such as vehicle assembly, quality control, and testing systems.

6. Semiconductor Manufacturing: High-precision processes in semiconductor manufacturing, including wafer handling and positioning, utilize servo gearboxes to maintain accuracy in microchip fabrication.

7. Material Handling: Servo gearboxes play a role in material handling systems, such as automated guided vehicles (AGVs), palletizers, and cranes, ensuring smooth and controlled movement of goods.

8. Entertainment and Theme Parks: Roller coasters, animatronics, and other entertainment attractions utilize servo gearboxes to create dynamic and engaging experiences for visitors.

9. Textile Industry: Servo gearboxes are used in textile machinery for processes like spinning, weaving, and knitting, enabling precise control of thread tension and fabric movement.

10. Research and Development: In research settings, servo gearboxes are employed for experimentation, testing, and prototyping of mechanical systems and prototypes.

Servo gearboxes provide the necessary precision, flexibility, and reliability required in these industries, enabling advanced motion control and enhancing the efficiency and performance of various applications.

China Hot selling High Precision High Torque Durable Servo Motor Planetary Robot Gear Box Flange Reducer Helical Gearbox for NEMA52 Stepping Motor Ab Series Planetary Reducer   gearbox adjustment	China Hot selling High Precision High Torque Durable Servo Motor Planetary Robot Gear Box Flange Reducer Helical Gearbox for NEMA52 Stepping Motor Ab Series Planetary Reducer   gearbox adjustment
editor by CX 2023-12-27

China Standard Ratio25-200 75mm Nfr Type Desboer Transmission Planetary Gearbox Helical Gearbox for Servo Motor sequential gearbox

Product Description

Product Description

The NFR075 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NFR075 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

 

Product Parameters

Segment number Double segment
Ratio i 25 30 35 40 45 50 60 70 80 90 100 120 140 160 180 200
Rated output torque Nm 140 140 130 110 95 95 140 130 110 95 95 140 130 110 95 95
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤4
Precision backlash arcmin ≤7
Standard backlash arcmin ≤9
Torsional rigidity Nm/arcmin 14
Max.bending moment Nm 4100
Max.axial force N 3700
Service life hr 30000(15000 under continuous operation)
Efficiency % ≥92%
Weight kg 7.8
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤65
Rotary inertia Kg·cm² 0.35 0.31

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Double-Step
Customization:
Available

|

Customized Request

servo gearbox

Compatibility of Servo Gearbox with a Specific Motor

The compatibility between a servo gearbox and a specific motor depends on several key factors:

1. Mounting Configuration: The mounting interface of the servo gearbox and motor must be compatible. This includes the type of coupling, flange size, and bolt pattern. Proper alignment ensures efficient power transmission and minimizes mechanical stress.

2. Shaft Diameter and Keyway: The diameter and keyway of the motor shaft must match the input shaft of the servo gearbox. A precise fit prevents slippage and ensures accurate torque transmission.

3. Torque and Speed Ratings: The torque and speed requirements of the application should align with the torque and speed ratings of both the motor and gearbox. Oversizing or undersizing either component can lead to inefficient operation and premature wear.

4. Inertia Matching: Inertia matching between the motor and gearbox helps prevent resonance and oscillations in the system. An appropriate inertia match ensures smooth and precise motion control.

5. Backlash and Stiffness: The gearbox's backlash (play in the gears) and stiffness characteristics should match the application's requirements. Low backlash and high stiffness are crucial for accurate positioning tasks.

6. Efficiency and Heat Dissipation: The combined efficiency of the motor and gearbox affects the overall system efficiency. Inadequate efficiency can lead to energy losses and excessive heat generation.

7. Service Life and Maintenance: Compatibility also involves considering the expected service life and maintenance requirements. A well-matched motor-gearbox combination enhances the durability and reliability of the motion control system.

8. Control and Feedback: The control system's capabilities, such as closed-loop control and feedback devices, play a role in determining compatibility. The motor and gearbox should provide the necessary interfaces for effective integration into the control system.

Manufacturers and engineers often provide guidelines and compatibility charts to assist in selecting the right servo gearbox for a specific motor. Considering these factors ensures optimal performance, efficiency, and longevity of the motion control system.

servo gearbox

Customization of Servo Gearboxes for Specific Industrial Needs

Servo gearboxes can indeed be customized to meet specific industrial requirements. Manufacturers offer customization options to ensure that the servo gearboxes are optimized for the intended applications:

1. Gear Ratio Selection: Depending on the desired speed and torque output, manufacturers can provide various gear ratios to achieve the required motion characteristics.

2. Torque and Speed Ratings: Servo gearboxes can be tailored to handle different torque and speed demands, ensuring that they can efficiently operate within the specified parameters of the application.

3. Mounting Configurations: Manufacturers offer various mounting options, such as flange mounts or shaft mounts, to suit the mechanical layout of the machinery.

4. Output Shaft Configuration: Custom output shaft configurations, such as different diameters or keyway options, can be provided based on the integration requirements.

5. Environmental Considerations: For applications with specific environmental conditions, such as high humidity or extreme temperatures, servo gearboxes can be designed with protective features or special coatings.

6. Lubrication and Sealing: Custom lubrication options and sealing mechanisms can be incorporated to ensure optimal performance and longevity in the given environment.

7. Feedback Devices: Some applications may require specific feedback devices, such as encoders or resolvers, for precise motion control. Manufacturers can integrate these devices into the gearbox design.

8. Noise Reduction: Customized designs can include features that reduce noise and vibration, which is crucial in noise-sensitive applications.

9. Compact Designs: Manufacturers can work on compact designs to accommodate space constraints in the machinery.

10. Integration with Motors: Customized servo gearboxes can be designed to seamlessly integrate with specific types of motors, ensuring efficient power transmission.

By offering customization options, manufacturers enable industries to obtain servo gearboxes that perfectly align with their unique industrial needs, ultimately enhancing performance, precision, and overall system efficiency.

servo gearbox

Benefits of Using a Servo Gearbox for Precise Motion Control

Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:

1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.

2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.

3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.

4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.

5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.

6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.

7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.

8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.

9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.

10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.

Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.

China Standard Ratio25-200 75mm Nfr Type Desboer Transmission Planetary Gearbox Helical Gearbox for Servo Motor   sequential gearbox	China Standard Ratio25-200 75mm Nfr Type Desboer Transmission Planetary Gearbox Helical Gearbox for Servo Motor   sequential gearbox
editor by CX 2023-12-26