Product Description
Wholesale Price 3-5 Arcmin PG64-L1-P2 Planetary Gear Reducer
The high-precision planetary gearbox adopts spur gear design, and is used in various control transmission fields with servo motors, such as precision machine tools, laser cutting equipment, battery processing equipment, etc. It has the advantages of large torsional rigidity and large output torque.
Product Parameters
| Specifications | PG64 | PG90 | PG110 | |||
| Technal Parameters | ||||||
| Max. Torque | Nm | 3times rated torque | ||||
| Emergency Stop Torque | Nm | 3times rated torque | ||||
| Max. Radial Load | N | 2050 | 4100 | 8200 | ||
| Max. Axial Load | N | 513 | 1571 | 2050 | ||
| Torsional Rigidity | Nm/arcmin | 13 | 31 | 82 | ||
| Max.Input Speed | rpm | 6000 | 6000 | 4500-6000 | ||
| Rated Input Speed | rpm | 4000 | 3000 | 3000 | ||
| Noise | dB | ≤58 | ≤60 | ≤65 | ||
| Average Life Time | h | 20000 | ||||
| Efficiency Of Full Load | % | L1≥95% L2≥90% | ||||
| Return Backlash | P1 | L1 | arcmin | ≤3 | ≤3 | ≤3 |
| L2 | arcmin | ≤5 | ≤5 | ≤5 | ||
| P2 | L1 | arcmin | ≤5 | ≤5 | ≤5 | |
| L2 | arcmin | ≤8 | ≤8 | ≤8 | ||
| Moment Of Inertia Table | L1 | 4 | Kg*cm2 | 0.13 | 0.51 | 2.87 |
| 5 | Kg*cm2 | 0.13 | 0.47 | 2.71 | ||
| 7 | Kg*cm2 | 0.13 | 0.45 | 2.62 | ||
| 10 | Kg*cm2 | 0.03 | 0.44 | 2.57 | ||
| L2 | 16 | Kg*cm2 | 0.03 | 0.23 | 0.47 | |
| 20 | Kg*cm2 | 0.03 | 0.23 | 0.47 | ||
| 25 | Kg*cm2 | 0.03 | 0.23 | 0.47 | ||
| 28 | Kg*cm2 | 0.03 | 0.23 | 0.47 | ||
| 35 | Kg*cm2 | 0.03 | 0.23 | 0.47 | ||
| 40 | Kg*cm2 | 0.03 | 0.23 | 0.47 | ||
| 50 | Kg*cm2 | 0.03 | 0.2 | 0.44 | ||
| 70 | Kg*cm2 | 0.03 | 0.2 | 0.44 | ||
| 100 | Kg*cm2 | 0.03 | 0.2 | 0.44 | ||
| Technical Parameter | Level | Ratio | PG64 | PG90 | PG110 | |
| Rated Torque | L1 | 4 | Nm | 40 | 120 | 220 |
| 5 | Nm | 40 | 125 | 260 | ||
| 7 | Nm | 40 | 125 | 260 | ||
| 10 | Nm | 35 | 80 | 160 | ||
| L2 | 16 | Nm | 50 | 120 | 300 | |
| 20 | Nm | 50 | 120 | 300 | ||
| 25 | Nm | 50 | 125 | 350 | ||
| 28 | Nm | 50 | 120 | 300 | ||
| 35 | Nm | 50 | 125 | 350 | ||
| 40 | Nm | 50 | 125 | 350 | ||
| 50 | Nm | 50 | 125 | 350 | ||
| 70 | Nm | 50 | 125 | 350 | ||
| 100 | Nm | 35 | 80 | 220 | ||
| Degree Of Protection | IP65 | |||||
| Operation Temprature | ºC | - 10ºC to -90ºC | ||||
| Weight | L1 | kg | 1.3 | 3.4 | 7.1 | |
| L2 | kg | 1.9 | 4.7 | 9.5 | ||
Company Profile
Packaging & Shipping
1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
FAQ
1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Backlash: | 3-5 Arcmin; 1-3arcmin |
|---|---|
| Ratio Range: | 3:1 to 100:1 |
| Transport Package: | Carton Box |
| Specification: | size 64 |
| Trademark: | NEWGEAR |
| Origin: | China |
| Samples: |
US$ 405/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do gear reducers enhance the efficiency of conveyor systems and robotics?
Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here's how they contribute:
Conveyor Systems:
In conveyor systems, gear reducers enhance efficiency in the following ways:
- Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
- Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
- Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
- Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.
Robotics:
In robotics, gear reducers enhance efficiency through the following means:
- Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
- Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
- Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
- Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.
By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.
How do gear reducers ensure efficient power transmission and motion control?
Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:
- 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
- 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
- 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
- 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
- 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
- 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
- 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
- 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.
By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.
Can you explain the different types of gear reducers available in the market?
There are several types of gear reducers commonly used in industrial applications:
1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.
2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.
3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.
4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.
5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.
6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.
7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.
8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.
Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.
editor by CX 2024-02-14
China wholesaler Planetary Gearbox Gear Box Reduction Housing Speed Reducer Epicyclic Motor Transmission Machine Hydraulic Best Price Unit Servo Gearbox Planetary Gearboxes gearbox drive shaft
Product Description
Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes
Planetary Gearboxes is an old mechanics fundamental that is still being used for new leading innovative technology like 3D printing, and new methods of transport. The planetary gearbox is 1 in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. No 1 knows who invented the planetary gearbox, but it has been in use since the 15th century. The planetary gear gets its name from the way it looks while it functions. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.
The planetary gearbox works in the ratios from 1.5:1 to 12000:1. In a 3:1 system, there are 3 ring gears and 1 sun gear and is called a one-stage planetary gearbox. In ratios of above 5:1, a two-stage planetary gearbox is used. In a 3:1 system, the sun gear is very big, compared to the ring gear, and in the 10:1 system, the sun gear is much smaller than the ring gears. The ratios are in absolute integers. The planetary gearbox system is very precisely placed together, but it still creates friction due to the moving parts inside - sun gear and ring gear. These need lubrication from time to time from oil, gel, or grease. This requirement is present in most moving mechanical machines.
To know what a planetary gearbox does? And it's advantages? Check our blog here -
There are many showcased benefits of using a gearbox like- three-fold torque compared to the normal gearbox, absolute ratios, low inertia, high efficiency, closed system, etc. The planetary gearbox has its applications in many places. It can be used to increase torque in a robot, to reduce speed in printing press rollers, for positioning, and in packaging machines to name a few.
Buying a gearbox depends on the planned use of the gearbox. There are a certain number of things to keep in mind like - torque, backlash, ratio, corrosion, resistance, noise level, delivery time, price, and availability. There might be other requirements that are different for each buyer.
A planetary gearbox is a medieval tool reincarnated in modern form. That itself says a lot about the usefulness and application of the device. It's an efficient device for the work it performs and has stood the test of time, without getting obsolete.
Manufacturer of Planetary Gearbox, Planetary gear reducer, Planetary geared motor, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replacement with CHINAMFG gearbox, CHINAMFG brown gearbox and so on.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Step: | Four-Step |
| Output Torque: | 14nm-2000nm |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Compatibility of Servo Gearbox with a Specific Motor
The compatibility between a servo gearbox and a specific motor depends on several key factors:
1. Mounting Configuration: The mounting interface of the servo gearbox and motor must be compatible. This includes the type of coupling, flange size, and bolt pattern. Proper alignment ensures efficient power transmission and minimizes mechanical stress.
2. Shaft Diameter and Keyway: The diameter and keyway of the motor shaft must match the input shaft of the servo gearbox. A precise fit prevents slippage and ensures accurate torque transmission.
3. Torque and Speed Ratings: The torque and speed requirements of the application should align with the torque and speed ratings of both the motor and gearbox. Oversizing or undersizing either component can lead to inefficient operation and premature wear.
4. Inertia Matching: Inertia matching between the motor and gearbox helps prevent resonance and oscillations in the system. An appropriate inertia match ensures smooth and precise motion control.
5. Backlash and Stiffness: The gearbox's backlash (play in the gears) and stiffness characteristics should match the application's requirements. Low backlash and high stiffness are crucial for accurate positioning tasks.
6. Efficiency and Heat Dissipation: The combined efficiency of the motor and gearbox affects the overall system efficiency. Inadequate efficiency can lead to energy losses and excessive heat generation.
7. Service Life and Maintenance: Compatibility also involves considering the expected service life and maintenance requirements. A well-matched motor-gearbox combination enhances the durability and reliability of the motion control system.
8. Control and Feedback: The control system's capabilities, such as closed-loop control and feedback devices, play a role in determining compatibility. The motor and gearbox should provide the necessary interfaces for effective integration into the control system.
Manufacturers and engineers often provide guidelines and compatibility charts to assist in selecting the right servo gearbox for a specific motor. Considering these factors ensures optimal performance, efficiency, and longevity of the motion control system.
Real-World Examples of Products Using Servo Gearboxes
Servo gearboxes find application in various industries and products, contributing to their precision, efficiency, and performance:
- Industrial Robots: Industrial robots utilize servo gearboxes to achieve precise and controlled movements, enabling tasks such as assembly, welding, and material handling.
- CNC Machines: Computer Numerical Control (CNC) machines use servo gearboxes for accurate positioning and control of cutting tools, resulting in high-quality and complex machining operations.
- Automated Packaging Machines: Servo gearboxes play a vital role in packaging machines by ensuring precise filling, sealing, and labeling of products, leading to consistent packaging quality.
- Medical Devices: Advanced medical devices like robotic surgical systems use servo gearboxes to provide surgeons with precise control and dexterity during minimally invasive procedures.
- Textile Machinery: Servo gearboxes are employed in textile machinery to control the movement of yarn, ensuring uniform and high-quality fabric production.
- Automated Material Handling Systems: Servo gearboxes enable automated conveyors, lifts, and sorting systems to handle materials efficiently and accurately in warehouses and distribution centers.
- Printers and Plotters: High-resolution printers and plotters use servo gearboxes to precisely position print heads and ensure accurate image reproduction.
- Food Processing Equipment: Servo gearboxes are integrated into food processing machines for tasks like slicing, portioning, and mixing, ensuring consistent product quality and yield.
- Pharmaceutical Manufacturing: Pharmaceutical machinery relies on servo gearboxes for precise dosage and filling operations, crucial for drug production.
- Aerospace Components: Aerospace systems, such as landing gear mechanisms and control surfaces, use servo gearboxes to achieve precise movement and ensure the safety of flight.
These examples demonstrate the widespread adoption of servo gearboxes across various industries, where precision, accuracy, and controlled motion are critical for efficient and high-performance operations.
Servo Gearboxes vs. Standard Gearboxes in Industrial Applications
Servo gearboxes and standard gearboxes serve distinct roles in industrial applications. Here's how they differ:
Precision Control: Servo gearboxes are specifically designed for precise motion control in applications that require accurate speed and position control. Standard gearboxes, while also providing speed reduction or torque multiplication, may not offer the same level of precision.
Backlash: Servo gearboxes are designed to minimize backlash, which is crucial for applications where even slight lost motion is unacceptable. Standard gearboxes may have higher levels of backlash due to their broader design scope.
Dynamic Response: Servo gearboxes excel in dynamic response, enabling quick changes in speed and direction with minimal overshoot. Standard gearboxes may not offer the same level of responsiveness.
High Efficiency: Servo gearboxes are optimized for efficiency to ensure precise power transmission. Standard gearboxes may prioritize other factors like cost or load capacity.
Positioning Accuracy: Servo gearboxes are essential for achieving high positioning accuracy in applications such as robotics and CNC machines. Standard gearboxes might not meet the same accuracy requirements.
Load Distribution: Servo gearboxes distribute loads evenly across gear teeth to enhance durability and minimize wear. Standard gearboxes might not have the same load distribution capabilities.
Compact Design: Servo gearboxes are often designed with a compact form factor to fit within tight spaces. Standard gearboxes might be larger and less optimized for space constraints.
Customization: Servo gearboxes can be highly customizable in terms of size, reduction ratio, and mounting options. Standard gearboxes may offer fewer customization choices.
Application Focus: Servo gearboxes are intended for applications that demand precision and responsiveness, such as robotics, automation, and CNC machining. Standard gearboxes are used in a broader range of applications where precision might not be as critical.
In summary, servo gearboxes are specialized components tailored for high-precision motion control applications, while standard gearboxes serve a wider variety of industrial needs with a focus on durability, load handling, and basic speed reduction.
editor by CX 2024-01-26
China Best Sales Factory Price Direct Sales Made in China Rotary motor assembly/excavator parts swing assembly Rotary/speed/planetary reducer spare parts gearbox agricultural right angle gearbox
Product Description
Product Description
| Reducer Model | Applicable Machine Model | Motor Install Hole | Housing Install Hole | Shaft Pinion Gear Diameter | Shaft Pinion Gear Height | Shaft Pinion No. Teeth | Weight/kg | ||
| A | B | C | H | Z | |||||
| GS18A02 | XCMG70Ton-Toshiba | 162×162 | 4-M16 | φ430 | 12-φ26 | φ256 | 125 | 13 | 335.09 |
Company Profile
Junze Precision Machinery (ZheJiang ) Co., LTD., a wholly-owned subsidiary of Xihu (West Lake) Dis.n Group, was put into operation in October 2016 with a total investment of 250 million Yuan and a total construction area of 28,800 square meters. We mainly undertake coarse and finishing parts, reducer, gearbox, bridge and other supporting products, which are used in heavy machinery such as construction machinery excavator, high-speed railway and special industries. The construction of this project enables high-end parts finishing, reducer and bridge box production technology to reach the international advanced level.
Products: Mainly undertake coarse finishing parts, reducer, gearbox, bridge and other supporting products, which are used in construction machinery excavator, high-speed railway and other heavy machinery. The construction of this project enables high-end parts finishing, reducer and bridge box production technology to reach the international advanced level.
1. At present, the company has a technical research and development team of more than 70 people, more than 90% of which have more than 10 years of hydraulic product technology accumulation, has become the main force of the company to develop new products.
2, the company currently around the hydraulic excavator hydraulic parts, products have formed a series:
Three major systems have been developed:
Positive flow system, negative flow system, load sensing control system;
Five series:
6 ton products, 8 ton products, 20 ton products, 40 ton products, concrete series products.
Packing
Packing according to customer's requirement
ODM & OEM are both ok, since we have a sophisticated R&D team and precise equipment with the yearly output of 35000 pieces.
Besides, we have another 4 brother companies belonging to our Xihu (West Lake) Dis.n Group. One is Xihu (West Lake) Dis.de Construction Machinery Co., Ltd, which manufactures excavators, 1 is ZheJiang Xihu (West Lake) Dis.n Paike Agricultural Machinery Co., Ltd, which is an agricultural machinery manufacturing enterprise integrating R&D, manufacturing, sales and service, 1 is ZheJiang Xihu (West Lake) Dis.n Casting Industry Co. Ltd which produces cast iron and other metals, the other is ZheJiang CZPT Hydraulics Co., Ltd. which produces pumps, valves, motors.
So, please feel no hesitate to send your inquiries, we will offer you the best price in time and the thoughtful service forever.
| Application: | Motor, Machinery, Agricultural Machinery, Car, excavator |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical - Cylindrical Gear |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing an Agricultural Gearbox
When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.
Durability
Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. - It's easy to access and maintain
- Closed-loop seals are an effective alternative to desiccant breathers. They don't keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
- Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company's engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.
Function
Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment's reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox's elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
Mechanism
The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a "backbone" between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won't have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.
Quality of materials
Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world's need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
Cost
When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you've done your research, you can then compare prices and quality to find the best deal. And don't forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you'll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
editor by CX 2023-11-25
China Good quality High Quality and Best Price CZPT Planetary Reducer with Good quality
Product Description
Package and shipping
Certifications:
Why you choose us
1. Are you a manufacturer or a trading company?
We are a professional manufacturer of CNC Router cutting machine
2. What's the price of your machines?
You can inquiry to me directly,best price with suitable machine will provide to you as your material and max process size .
3. What is your payment terms?
T/T or L/C; by T/T 30% as down payment, 70% by T/T before delivery, 100L/C at sight before shipment.
4.How about your service if i can't use machine ?
We can provide operate manual and 24-hour technical support by email or calling .
Another we can send engineer oversea to your factory if need .
5.What's quality assurance of your machines ?
Normally we provide 1 year quality guarantee And provide spare parts all life with cost price .
Contact:
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you provide real-world examples of products that use gear reducer technology?
Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:
1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.
2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.
3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.
4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.
5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.
6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.
7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.
8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.
9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.
10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.
These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application's torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer's performance.
- 6. Efficiency: Assess the gear reducer's efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery's requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
Function of Gear Reducers in Mechanical Systems
A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.
The primary function of a gear reducer in mechanical systems is to:
- Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
- Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.
Gear reducers are widely used in various industries and applications where it's necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.
editor by CX 2023-11-17
China Professional Planetary Gearbox Speed Reducer Epicyclic Motor Transmission Machine Hydraulic Best Price Unit Servo Gearbox Gear Box Reduction Housing Planetary Gearboxes gearbox and motor
Product Description
Planetary Gearbox gear box reduction gearbox speed reducer epicyclic motor transmission machine housing best price unit servo hydraulic Planetary Gearboxes
Planetary Gearboxes is an old mechanics fundamental that is still being used for new leading innovative technology like 3D printing, and new methods of transport. The planetary gearbox is 1 in which the output and input shafts are aligned. Its basic function is to transfer the maximum amount of torque with the least amount of space. The gear system consists of a reduction state, an acceleration mode, and coupling. No 1 knows who invented the planetary gearbox, but it has been in use since the 15th century. The planetary gear gets its name from the way it looks while it functions. There is a sun gear in the middle attached to ring gears. As the sun gear rotates, it also moves the ring gears. The sun gears are called input shaft, whereas the carrier and ring gears are called output.
The planetary gearbox works in the ratios from 1.5:1 to 12000:1. In a 3:1 system, there are 3 ring gears and 1 sun gear and is called a one-stage planetary gearbox. In ratios of above 5:1, a two-stage planetary gearbox is used. In a 3:1 system, the sun gear is very big, compared to the ring gear, and in the 10:1 system, the sun gear is much smaller than the ring gears. The ratios are in absolute integers. The planetary gearbox system is very precisely placed together, but it still creates friction due to the moving parts inside - sun gear and ring gear. These need lubrication from time to time from oil, gel, or grease. This requirement is present in most moving mechanical machines.
To know what a planetary gearbox does? And it's advantages? Check our blog here -
There are many showcased benefits of using a gearbox like- three-fold torque compared to the normal gearbox, absolute ratios, low inertia, high efficiency, closed system, etc. The planetary gearbox has its applications in many places. It can be used to increase torque in a robot, to reduce speed in printing press rollers, for positioning, and in packaging machines to name a few.
Buying a gearbox depends on the planned use of the gearbox. There are a certain number of things to keep in mind like - torque, backlash, ratio, corrosion, resistance, noise level, delivery time, price, and availability. There might be other requirements that are different for each buyer.
A planetary gearbox is a medieval tool reincarnated in modern form. That itself says a lot about the usefulness and application of the device. It's an efficient device for the work it performs and has stood the test of time, without getting obsolete.
Manufacturer of Planetary Gearbox, Planetary gear reducer, Planetary geared motor, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replacement with CHINAMFG gearbox, CHINAMFG brown gearbox and so on.
| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Step: | Four-Step |
| Efficiency: | 94%~97% |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Lubrication Practices for Maintaining Servo Gearbox Performance
Proper lubrication is essential for maintaining the performance and longevity of servo gearboxes:
1. High-Quality Lubricants: Selecting the right lubricant is crucial. High-quality lubricants with the appropriate viscosity and additives are chosen based on factors like load, speed, and operating conditions.
2. Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the materials used in the gearbox construction, including seals, bearings, and gears.
3. Regular Lubrication Checks: Regularly inspect the lubricant level and condition. Monitor for signs of contamination, degradation, or overheating.
4. Proper Lubricant Amount: Avoid overfilling or underfilling the gearbox. Follow manufacturer guidelines for the correct lubricant amount to ensure optimal performance.
5. Scheduled Lubrication Intervals: Establish a maintenance schedule for lubricant replacement based on operating hours, usage intensity, and environmental conditions.
6. Lubricant Contamination Prevention: Keep the gearbox environment clean and free from contaminants like dust, dirt, and moisture to prevent lubricant contamination.
7. Lubricant Temperature: Monitor and control the operating temperature of the gearbox to prevent lubricant breakdown and ensure proper viscosity.
8. Re-Greasing: In some cases, re-greasing may be necessary due to lubricant aging or displacement. Follow manufacturer recommendations for re-greasing intervals.
9. Seal Inspection: Check the seals regularly for wear and damage. Damaged seals can lead to lubricant leakage and contamination.
10. Expert Consultation: If unsure about lubricant selection or maintenance procedures, consult with experts or follow manufacturer recommendations.
Proper lubrication practices play a critical role in minimizing friction, reducing wear, and ensuring the efficient operation of servo gearboxes in motion control systems.
Customization of Servo Gearboxes for Specific Industrial Needs
Servo gearboxes can indeed be customized to meet specific industrial requirements. Manufacturers offer customization options to ensure that the servo gearboxes are optimized for the intended applications:
1. Gear Ratio Selection: Depending on the desired speed and torque output, manufacturers can provide various gear ratios to achieve the required motion characteristics.
2. Torque and Speed Ratings: Servo gearboxes can be tailored to handle different torque and speed demands, ensuring that they can efficiently operate within the specified parameters of the application.
3. Mounting Configurations: Manufacturers offer various mounting options, such as flange mounts or shaft mounts, to suit the mechanical layout of the machinery.
4. Output Shaft Configuration: Custom output shaft configurations, such as different diameters or keyway options, can be provided based on the integration requirements.
5. Environmental Considerations: For applications with specific environmental conditions, such as high humidity or extreme temperatures, servo gearboxes can be designed with protective features or special coatings.
6. Lubrication and Sealing: Custom lubrication options and sealing mechanisms can be incorporated to ensure optimal performance and longevity in the given environment.
7. Feedback Devices: Some applications may require specific feedback devices, such as encoders or resolvers, for precise motion control. Manufacturers can integrate these devices into the gearbox design.
8. Noise Reduction: Customized designs can include features that reduce noise and vibration, which is crucial in noise-sensitive applications.
9. Compact Designs: Manufacturers can work on compact designs to accommodate space constraints in the machinery.
10. Integration with Motors: Customized servo gearboxes can be designed to seamlessly integrate with specific types of motors, ensuring efficient power transmission.
By offering customization options, manufacturers enable industries to obtain servo gearboxes that perfectly align with their unique industrial needs, ultimately enhancing performance, precision, and overall system efficiency.
Servo Gearbox: Function in Motion Control Systems
A servo gearbox is a specialized type of gearbox designed to work in conjunction with servo motors to achieve precise motion control in various applications. It functions as follows:
Motion Synchronization: A servo gearbox is used to synchronize the motion of a servo motor with the intended motion of a mechanical system. It ensures that the motor's rotational output is accurately transmitted to the driven component.
Speed and Position Control: Servo gearboxes enable precise control over speed and position by converting the high-speed, low-torque output of a servo motor into a lower-speed, higher-torque output suitable for the specific application.
Reduction Ratio: The servo gearbox incorporates reduction stages to achieve the desired reduction ratio. This reduction allows the motor to provide higher torque while maintaining accurate speed control.
Backlash Minimization: High-precision servo gearboxes are designed to minimize backlash, which is the lost motion between input and output shafts. This is critical for accurate and responsive motion control.
High Efficiency: Servo gearboxes are designed for high efficiency to ensure that the majority of input power is effectively transferred to the output, reducing energy consumption.
Dynamic Response: Servo gearboxes enhance the dynamic response of motion control systems. They allow the servo motor to quickly start, stop, and change directions with minimal overshooting or oscillations.
Positioning Accuracy: By accurately converting the motor's rotation into precise linear or angular movement, servo gearboxes ensure high positioning accuracy required in applications such as robotics, CNC machines, and automation systems.
Load Distribution: Servo gearboxes distribute the load evenly across gear teeth, enhancing the gearbox's durability and minimizing wear.
Customization: Servo gearboxes are available in various sizes, reduction ratios, and configurations to suit different application requirements.
Overall, a servo gearbox is an integral component in motion control systems, allowing precise and efficient control over motion, speed, and position for a wide range of industrial applications.
editor by CX 2023-09-21
China high quality Cycloidal Gearbox Cyclo Gear Best Price Manufacture Box Drive Motor Speed Reducer Gearboxes Planetary CZPT Power Industrial Transmissio Cycloidal Gearbox gearbox and motor
Product Description
SC Transmission Cycloidal gearbox Cyclo Drivecyc lo gear box drive motor speed reducer gearboxes planetary CHINAMFG power industrial transmission best price manufacture Cycloidal gearbox
Product Description
Cyclo Drive are unsurpassed where drive technology is concerned. The Cyclo drive is superior to traditional gear mechanisms, since it only operates with rolling force and is not exposed to shear forces. By comparison with gears with contact loads, Cyclo drives are more resistant and can absorb extreme shock loads by means of uniform load distribution over the power transmitting components. Cyclo drives and Cyclo drive geared motors are characterized by their reliability, long service life and outstanding efficiency, even under difficult conditions.
Applications:Conveyor systems,Food and sugar industry,Mixers and agitators,Metalworking machines,Water treatment plants,Recycling plants,Poultry Processing Equipment,Sawmills and woodworking machines,Rolling mills,Construction machinery,Paper industry
Cycloidal Reducer
Power range:0.12-90KW
Transmission ration range:7-650000
Output torque(Kn.m):top to 30
Product Parameters
Company Profile
FAQ
Shipping
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Worm Reducer |
| Motor: | Can Be Matched with The Motor |
| Ratio: | 7-650000 |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a Worm Gearbox Be Used in Heavy-Duty Machinery?
Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:
- High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
- Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
- Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
- Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
- Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.
However, when considering the use of a worm gearbox in heavy-duty applications, it's important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here's how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It's important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it's always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2023-09-18
China manufacturer Factory price Helical spiral conical worm gear worm Gear R K S F four series hard tooth surface speed reducer gear box manufacturer
Product Description
| Model Number | S series Worm gear reducer | Structure Type | S SA SAF SAT SAZ |
| Assembly Method | 1-6 | Input power | 0.18-22W |
| Enamelled Wire: | 100% Copper Wire | Reducer body | Steel |
| Ratio | 10.27-230.48 | Brand | FOX MOTOR |
| Application: | Motor, Machinery, Agricultural Machinery, paper machine |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal or Vertical |
| Layout: | Helical gear reducer |
| Gear Shape: | Bevel Gear |
| Step: | one stage -three stage |
| Samples: |
US$ 99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a Worm Gearbox Be Used in Heavy-Duty Machinery?
Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:
- High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
- Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
- Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
- Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
- Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.
However, when considering the use of a worm gearbox in heavy-duty applications, it's important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let's compare them:
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
What Industries Commonly Use Worm Reducers?
Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:
- Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
- Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
- Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
- Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
- Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
- Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
- Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
- Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
- Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
- Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.
Worm reducers' ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2023-09-15
China Standard Factory Price Nmrv025 Speed Reducer Worm Gearbox wholesaler
Product Description
Introduction of Worm Gearbox
1. Made of high-quality aluminum alloy or stainless steel, light in weight and non-rusting
2. Smooth in running and low in noise, can work long time in dreadful conditions
3. High in radiating efficiency
4. Good-looking in appearance, durable in service life and small in volume
5. Suitable for omni-bearing installation
6. Inch size and metric size are both available
Worm Gearbox Main Materials
1. Housing: Die-cast aluminum alloy(frame size 571-090); cast iron(frame size 110-150 )
2. Worm shaft: 20CrMnTi, carbonize heat treatment make the hardness of gear's surface up to 56-62 HRC. Retain carburization layer's thickness between 0.3 and 0.5mm after precise grinding
3. Worm wheel: Wearable tin bronze alloy
Detailed Specification
| Type | Worm Gear Speed Reducer |
| Model | NMRV571-150 |
| Ratio | 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100 |
| Color | Blue/Silver or on customer request |
| Material | Housing: Aluminium alloy or cost iron |
| Worm Gear: Copper-10-3# | |
| Worm: 20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC | |
| Shaft: Chromium steel-45# | |
| Lubricant | Synthetic&Mineral |
| Bearing | C&U bearing |
| Seal | KSK&SKF |
| Temperature | -3040ºC |
| IEC Flange | B5/B14 |
| Rated Power | 0.06KW~15KW |
| Application | Metallurgical machinery, food machinery, stage machinery, |
| welding machinery, road machinery, amusement machines, | |
| packaging machinery, rubber and plastic machinery, | |
| environmental protection machinery, engineering machinery, | |
| construction machinery, machine tool industry, | |
| automotive industry, logistics and transportation and so on. |
Mounting Method
| NMRV | PAM | N | M | P | D | |||||||||||
| IEC | 5 | 7.5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | 100 | ||||
| 571 | 56B14 | 50 | 65 | 80 | 9 | 9 | 9 | 9 | 9 | - | 9 | 9 | 9 | 9 | - | - |
| 030 | 63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | - | - | - |
| 63B14 | 60 | 75 | 90 | |||||||||||||
| 56B5 | 80 | 100 | 120 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | - | |
| 56B14 | 50 | 65 | 80 | |||||||||||||
| 040 | 71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | - | - | - | - |
| 71B14 | 70 | 85 | 105 | |||||||||||||
| 63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | |
| 63B14 | 60 | 75 | 90 | |||||||||||||
| 56B5 | 80 | 100 | 120 | - | - | - | - | - | - | - | - | 9 | 9 | 9 | ||
| 050 | 80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | - | - | - | - | - |
| 80B14 | 80 | 100 | 120 | |||||||||||||
| 71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | - | |
| 71B14 | 70 | 85 | 105 | |||||||||||||
| 63B5 | 95 | 115 | 140 | - | - | - | - | - | - | - | 11 | 11 | 11 | 11 | 11 | |
| 063 | 90B5 | 130 | 165 | 200 | - | 24 | 24 | 24 | 24 | 24 | 24 | - | - | - | - | - |
| 90B14 | 95 | 115 | 140 | |||||||||||||
| 80B5 | 130 | 165 | 200 | - | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | - | - | |
| 80B14 | 80 | 100 | 120 | |||||||||||||
| 71B5 | 110 | 130 | 160 | - | - | - | - | - | - | - | 14 | 14 | 14 | 14 | 14 | |
| 71B14 | 70 | 85 | 105 | |||||||||||||
| 075 | 100/112B5 | 180 | 215 | 250 | - | 28 | 28 | 28 | - | - | - | - | - | - | - | - |
| 100/112B14 | 110 | 130 | 160 | |||||||||||||
| 90B5 | 130 | 165 | 200 | - | 24 | 24 | 24 | 24 | 24 | 24 | 24 | - | - | - | - | |
| 90B14 | 95 | 115 | 140 | |||||||||||||
| 80B5 | 130 | 165 | 200 | - | - | - | - | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | |
| 80B14 | 80 | 100 | 120 | |||||||||||||
| 71B5 | 110 | 130 | 160 | - | - | - | - | - | - | - | - | 14 | 14 | 14 | 14 | |
| 090 | 100/112B5 | 180 | 215 | 250 | - | 28 | 28 | 28 | 28 | 28 | 28 | - | - | - | - | - |
| 100/112B14 | 110 | 130 | 160 | |||||||||||||
| 90B5 | 130 | 165 | 200 | - | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | - | - | |
| 90B14 | 95 | 115 | 140 | |||||||||||||
| 80B5 | 130 | 165 | 200 | - | - | - | - | - | - | - | 19 | 19 | 19 | 19 | 19 | |
| 80B14 | 80 | 100 | 120 | |||||||||||||
| 110 | 132B5 | 230 | 265 | 300 | - | 38 | 38 | 38 | 38 | - | - | - | - | - | - | - |
| 100/112B5 | 180 | 215 | 250 | - | 28 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | - | - | |
| 90B5 | 130 | 165 | 200 | - | - | - | - | - | 24 | 24 | 24 | 24 | 24 | 24 | 24 | |
| 80B5 | 130 | 165 | 200 | - | - | - | - | - | - | - | - | - | - | 19 | 19 | |
| 130 | 132B5 | 230 | 265 | 300 | - | 38 | 38 | 38 | 38 | 38 | 38 | 38 | - | - | - | - |
| 100/112B5 | 180 | 215 | 250 | - | - | - | - | - | 28 | 28 | 28 | 28 | 28 | 28 | 28 | |
| 90B5 | 130 | 165 | 200 | - | - | - | - | - | - | - | - | - | - | 24 | 24 | |
| 150 | 160B5 | 250 | 300 | 350 | - | 42 | 42 | 42 | 42 | 42 | - | - | - | - | - | - |
| 132B5 | 230 | 265 | 300 | - | - | - | - | 38 | 38 | 38 | 38 | 38 | 38 | 38 | 38 | |
| 100/112B5 | 180 | 215 | 250 | - | - | - | - | - | - | - | - | - | 28 | 28 | 28 | |
FAQ
1 Q: What's your MOQ for the gearbox?
A: 1unit is ok for sample testing
2 Q: What about your warranty for the gearbox?
A: One year.
3 Q: Do you provide OEM service with a customized logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.
4 Q: How about your payment terms?
A: TT, western union, and PayPal. 100% payment in advance for orders less than $5,000. 30% deposit and balance before delivery for orders over $5,000.
5 Q: How about your packing?
A: Carton, Plywood case. If you need more, we can pack all goods with a pallet.
6 Q: What information should be given, if I buy from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
7 Q: How do you deliver the gearbox?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.
We hope you will enjoy cooperating with us.
| Power Source: | Right Angle Shaft |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reducti |
| Warrenty: | 1 Year |
| Spare Parts: | Can Supply |
| Material: | Aluminium Alloy |
| Gear Ratio: | 5~100 |
| Samples: |
US$ 13/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it's important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox's performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer's recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox's ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2023-09-14